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3d printing, a diverse tool for engineers, designers and students | Aaron Jenings | TEDxVarna


hi guys so I never really know how to

hi guys so I never really know how to stack these things so I’ll talk a little

stack these things so I’ll talk a little

stack these things so I’ll talk a little bit about myself I’m an adult stir

bit about myself I’m an adult stir

bit about myself I’m an adult stir designer from Dublin Ireland I worked in

designer from Dublin Ireland I worked in

designer from Dublin Ireland I worked in Shanghai China for five years I’ve just

Shanghai China for five years I’ve just

Shanghai China for five years I’ve just recently moved here to Varna with my

recently moved here to Varna with my

recently moved here to Varna with my wife I have to say I’m loving Bulgarian

wife I have to say I’m loving Bulgarian

wife I have to say I’m loving Bulgarian life so far SuJu Luke ANCA and of course

life so far SuJu Luke ANCA and of course

life so far SuJu Luke ANCA and of course rikiya I’m learning the essentials in

rikiya I’m learning the essentials in

rikiya I’m learning the essentials in Bulgarian I’m sorry that this speech

Bulgarian I’m sorry that this speech

Bulgarian I’m sorry that this speech can’t be a Bulgarian but I do I do try

can’t be a Bulgarian but I do I do try

can’t be a Bulgarian but I do I do try my best to learn the essentials you know

my best to learn the essentials you know

my best to learn the essentials you know for example Varna maretto Sunita Varney

for example Varna maretto Sunita Varney

for example Varna maretto Sunita Varney [Applause]

[Applause]

[Applause] [Music]

so anyway I’ll get answered by 3d

so anyway I’ll get answered by 3d printing so 3d printing a lot of you may

printing so 3d printing a lot of you may

printing so 3d printing a lot of you may have heard about 3d printing in the news

have heard about 3d printing in the news

have heard about 3d printing in the news as this new technology that will

as this new technology that will

as this new technology that will revolutionize the world

revolutionize the world

revolutionize the world well 3d printing actually isn’t a new

well 3d printing actually isn’t a new

well 3d printing actually isn’t a new technology 3d printing was invented back

technology 3d printing was invented back

technology 3d printing was invented back in the 1980s by an industrial designer

in the 1980s by an industrial designer

in the 1980s by an industrial designer in America called Chuck Hall during the

in America called Chuck Hall during the

in America called Chuck Hall during the 80s 90s and early 2000s we saw 3d

80s 90s and early 2000s we saw 3d

80s 90s and early 2000s we saw 3d printing hit the market in large factory

printing hit the market in large factory

printing hit the market in large factory floor machines large industrial machines

floor machines large industrial machines

floor machines large industrial machines would limit a choice and huge expensive

would limit a choice and huge expensive

would limit a choice and huge expensive costs only in the past five to ten years

costs only in the past five to ten years

costs only in the past five to ten years have we seen 3d printing hit a new era a

have we seen 3d printing hit a new era a

have we seen 3d printing hit a new era a new form that we call desktop 3d

new form that we call desktop 3d

new form that we call desktop 3d printing but in desktop 3d printing

printing but in desktop 3d printing

printing but in desktop 3d printing there are many different forms in itself

there are many different forms in itself

there are many different forms in itself from what we call the riprap kit is a

from what we call the riprap kit is a

from what we call the riprap kit is a kit that you assemble yourself to more

kit that you assemble yourself to more

kit that you assemble yourself to more polished and plug-and-play

polished and plug-and-play

polished and plug-and-play desktop machines so what is treaty

desktop machines so what is treaty

desktop machines so what is treaty printing 3d printing or formally known

printing 3d printing or formally known

printing 3d printing or formally known as additive manufacturing is the process

as additive manufacturing is the process

as additive manufacturing is the process of creating an object through a layer by

of creating an object through a layer by

of creating an object through a layer by layer a fashion what I mean by this is

layer a fashion what I mean by this is

layer a fashion what I mean by this is if you could imagine an orange now

if you could imagine an orange now

if you could imagine an orange now imagine cutting that orange up into

imagine cutting that orange up into

imagine cutting that orange up into slices

slices

slices now put those slices back together as

now put those slices back together as

now put those slices back together as they were cut and this is a very basic

they were cut and this is a very basic

they were cut and this is a very basic explanation of what your treaty printing

explanation of what your treaty printing

explanation of what your treaty printing is I’ll give you another example imagine

is I’ll give you another example imagine

is I’ll give you another example imagine a chocolate syringe and a piece of paper

a chocolate syringe and a piece of paper

a chocolate syringe and a piece of paper draw a circle on the piece of paper of

draw a circle on the piece of paper of

draw a circle on the piece of paper of chocolate let it cool for 10 seconds and

chocolate let it cool for 10 seconds and

chocolate let it cool for 10 seconds and then draw another circle on top of that

then draw another circle on top of that

then draw another circle on top of that circle repeat this process over and over

circle repeat this process over and over

circle repeat this process over and over again and you will have effectively

again and you will have effectively

again and you will have effectively created or treaty printed a chocolate

created or treaty printed a chocolate

created or treaty printed a chocolate cylinder so in a similar process a

cylinder so in a similar process a

cylinder so in a similar process a technology called FDM fusion deposit

technology called FDM fusion deposit

technology called FDM fusion deposit machining is one of the main

machining is one of the main

machining is one of the main technologies in 3d printing what happens

technologies in 3d printing what happens

technologies in 3d printing what happens is it takes a material normally what we

is it takes a material normally what we

is it takes a material normally what we call filament it’s like a spaghetti

call filament it’s like a spaghetti

call filament it’s like a spaghetti shape it goes into the printer the

shape it goes into the printer the

shape it goes into the printer the printer heats it up to 210 degrees for

printer heats it up to 210 degrees for

printer heats it up to 210 degrees for PLA and and other materials are higher

PLA and and other materials are higher

PLA and and other materials are higher temperature and what happens is it turns

temperature and what happens is it turns

temperature and what happens is it turns that filament into molten plastic it

that filament into molten plastic it

that filament into molten plastic it then deposits that plastic on a layer

then deposits that plastic on a layer

then deposits that plastic on a layer and as you can see in the gif it builds

and as you can see in the gif it builds

and as you can see in the gif it builds it up layer by layer let me give you an

it up layer by layer let me give you an

it up layer by layer let me give you an example of a current process in

example of a current process in

example of a current process in manufacturing today which is called CNC

manufacturing today which is called CNC

manufacturing today which is called CNC milling or subtractive manufacturing so

milling or subtractive manufacturing so

milling or subtractive manufacturing so in subtractive manufacturing you get

in subtractive manufacturing you get

in subtractive manufacturing you get your raw material as a block you then

your raw material as a block you then

your raw material as a block you then put this large block onto the machine

put this large block onto the machine

put this large block onto the machine and the machine then mills or cuts away

and the machine then mills or cuts away

and the machine then mills or cuts away at the block so that you obtain your

at the block so that you obtain your

at the block so that you obtain your object through the last fashion this

object through the last fashion this

object through the last fashion this creates a lot of waste and as I just

creates a lot of waste and as I just

creates a lot of waste and as I just explained 3d printing hopefully you can

explained 3d printing hopefully you can

explained 3d printing hopefully you can see the benefits over the CNC milling

see the benefits over the CNC milling

see the benefits over the CNC milling but in 3d printing there are many

but in 3d printing there are many

but in 3d printing there are many different technologies even within la as

different technologies even within la as

different technologies even within la as you can see there are seven on the board

you can see there are seven on the board

you can see there are seven on the board and in fact that’s grown to almost ten

and in fact that’s grown to almost ten

and in fact that’s grown to almost ten just couldn’t fit it on the side today

just couldn’t fit it on the side today

just couldn’t fit it on the side today we’re going to be focusing on desktop 3d

we’re going to be focusing on desktop 3d

we’re going to be focusing on desktop 3d printing most of the ones that you see

printing most of the ones that you see

printing most of the ones that you see here such as the material jet the

here such as the material jet the

here such as the material jet the binding jetting the vaporizing and the

binding jetting the vaporizing and the

binding jetting the vaporizing and the direct energy depositing these are

direct energy depositing these are

direct energy depositing these are technologies normally found in large

technologies normally found in large

technologies normally found in large industrial 3d printers and their

industrial 3d printers and their

industrial 3d printers and their benefits would be that they can’t really

benefits would be that they can’t really

benefits would be that they can’t really print directly in metal and can print in

print directly in metal and can print in

print directly in metal and can print in multiple materials at once but as I said

multiple materials at once but as I said

multiple materials at once but as I said we’re gonna be focusing on desktop 3d

we’re gonna be focusing on desktop 3d

we’re gonna be focusing on desktop 3d print

print

print which consists of FDM fusion two puzzle

which consists of FDM fusion two puzzle

which consists of FDM fusion two puzzle machining and SLA they’re stereo

machining and SLA they’re stereo

machining and SLA they’re stereo lithography so stereo fog Rafi what is

lithography so stereo fog Rafi what is

lithography so stereo fog Rafi what is it all about how does it work imagine a

it all about how does it work imagine a

it all about how does it work imagine a transparent bath and you put a UV resin

transparent bath and you put a UV resin

transparent bath and you put a UV resin in that bath

in that bath

in that bath now imagine lowering a bed to the bottom

now imagine lowering a bed to the bottom

now imagine lowering a bed to the bottom of the bath and a laser or projector

of the bath and a laser or projector

of the bath and a laser or projector projecting a shape onto that bottom of

projecting a shape onto that bottom of

projecting a shape onto that bottom of the bath what happens is that projection

the bath what happens is that projection

the bath what happens is that projection cures or hardens this liquid then the

cures or hardens this liquid then the

cures or hardens this liquid then the bath is raised half a millimeter or less

bath is raised half a millimeter or less

bath is raised half a millimeter or less and the liquid then fills up vodka and

and the liquid then fills up vodka and

and the liquid then fills up vodka and in the process starts again by hardening

in the process starts again by hardening

in the process starts again by hardening that next layer one of the main benefits

that next layer one of the main benefits

that next layer one of the main benefits of SLA is that you can get ultra high

of SLA is that you can get ultra high

of SLA is that you can get ultra high definition prints the surface quality

definition prints the surface quality

definition prints the surface quality and this is one of the best in all of

and this is one of the best in all of

and this is one of the best in all of the technologies but one of the biggest

the technologies but one of the biggest

the technologies but one of the biggest limitations is that you can only treat

limitations is that you can only treat

limitations is that you can only treat ePrint in one plastic one material so

ePrint in one plastic one material so

ePrint in one plastic one material so the main technology that I’ll be

the main technology that I’ll be

the main technology that I’ll be focusing on today is what’s called FDM

focusing on today is what’s called FDM

focusing on today is what’s called FDM printing so even in FDM printing there

printing so even in FDM printing there

printing so even in FDM printing there are advantages and disadvantages what

are advantages and disadvantages what

are advantages and disadvantages what are the main advantages is the choice of

are the main advantages is the choice of

are the main advantages is the choice of material the material strength that you

material the material strength that you

material the material strength that you can get in FDM printing is uncompelled

can get in FDM printing is uncompelled

can get in FDM printing is uncompelled on the larger industrial 3d printers

on the larger industrial 3d printers

on the larger industrial 3d printers that printed metal to give you an

that printed metal to give you an

that printed metal to give you an example of how strong a 3d printed part

example of how strong a 3d printed part

example of how strong a 3d printed part can be earlier this year we treaty fully

can be earlier this year we treaty fully

can be earlier this year we treaty fully treaty printed a car jack and we lifted

treaty printed a car jack and we lifted

treaty printed a car jack and we lifted the full weight of a car you could see

the full weight of a car you could see

the full weight of a car you could see this here with my colleague where he’s

this here with my colleague where he’s

this here with my colleague where he’s actually cranking up the lift and you

actually cranking up the lift and you

actually cranking up the lift and you can see that it’s fully taking the

can see that it’s fully taking the

can see that it’s fully taking the weight of the car this is this is

weight of the car this is this is

weight of the car this is this is standard evenness at the time we weren’t

standard evenness at the time we weren’t

standard evenness at the time we weren’t sure it’s gonna work and this was

sure it’s gonna work and this was

sure it’s gonna work and this was printed in what’s called PC max

printed in what’s called PC max

printed in what’s called PC max polycarbonate the other advantage of FDM

polycarbonate the other advantage of FDM

polycarbonate the other advantage of FDM printing is the material properties in

printing is the material properties in

printing is the material properties in heat it’s heat resistant si can go up to

heat it’s heat resistant si can go up to

heat it’s heat resistant si can go up to 110 degrees for PC what this means is

110 degrees for PC what this means is

110 degrees for PC what this means is the glass transition temperature or its

the glass transition temperature or its

the glass transition temperature or its softening temperature the temperature in

softening temperature the temperature in

softening temperature the temperature in which the material softens is above 110

which the material softens is above 110

which the material softens is above 110 degrees so it can effectively

degrees so it can effectively

degrees so it can effectively be printed a cup and have boiling liquid

be printed a cup and have boiling liquid

be printed a cup and have boiling liquid a boiling water inside now that has only

a boiling water inside now that has only

a boiling water inside now that has only been brought into the industry on this

been brought into the industry on this

been brought into the industry on this year and it’s revolutionized the

year and it’s revolutionized the

year and it’s revolutionized the industry the last benefit that I’ll talk

industry the last benefit that I’ll talk

industry the last benefit that I’ll talk about is the material choice so the

about is the material choice so the

about is the material choice so the material choice can range from PLA to

material choice can range from PLA to

material choice can range from PLA to ABS pcs to flexible TP use you can have

ABS pcs to flexible TP use you can have

ABS pcs to flexible TP use you can have flexible parts to more fun and playful

flexible parts to more fun and playful

flexible parts to more fun and playful filaments such as this is poly wood it

filaments such as this is poly wood it

filaments such as this is poly wood it mimics the surface quality of wood to

mimics the surface quality of wood to

mimics the surface quality of wood to composite materials which use metal

composite materials which use metal

composite materials which use metal fibers inside the plastic to mimic the

fibers inside the plastic to mimic the

fibers inside the plastic to mimic the effect of wood are the effect of metal

effect of wood are the effect of metal

effect of wood are the effect of metal sorry but of course with anything there

sorry but of course with anything there

sorry but of course with anything there are limitations what are the main

are limitations what are the main

are limitations what are the main limitations are the support structure so

limitations are the support structure so

limitations are the support structure so complex geometry requires a support

complex geometry requires a support

complex geometry requires a support structure to hold up that during the

structure to hold up that during the

structure to hold up that during the process now I call these limitations

process now I call these limitations

process now I call these limitations because the three that I’ll talk about I

because the three that I’ll talk about I

because the three that I’ll talk about I will also show how we are tackling this

will also show how we are tackling this

will also show how we are tackling this within the industry today surface

within the industry today surface

within the industry today surface quality surface quality is one of the

quality surface quality is one of the

quality surface quality is one of the main problems that plagued all 3d

main problems that plagued all 3d

main problems that plagued all 3d printing as I refer to earlier 3d

printing as I refer to earlier 3d

printing as I refer to earlier 3d printing is the process of layer by

printing is the process of layer by

printing is the process of layer by layer so that same process creates a

layer so that same process creates a

layer so that same process creates a layer effect on the surface of your

layer effect on the surface of your

layer effect on the surface of your model and a lot of people don’t like the

model and a lot of people don’t like the

model and a lot of people don’t like the surface they want a smooth glossy

surface they want a smooth glossy

surface they want a smooth glossy surface that they expect from injection

surface that they expect from injection

surface that they expect from injection mold apart the next is printer cost even

mold apart the next is printer cost even

mold apart the next is printer cost even though 3d printing a desktop 3d printing

though 3d printing a desktop 3d printing

though 3d printing a desktop 3d printing have dramatically dropped in price over

have dramatically dropped in price over

have dramatically dropped in price over the past five 10 years they’re still at

the past five 10 years they’re still at

the past five 10 years they’re still at a pricing point where new users are a

a pricing point where new users are a

a pricing point where new users are a little bit hesitant to adopt the

little bit hesitant to adopt the

little bit hesitant to adopt the printing but let me talk about how we’re

printing but let me talk about how we’re

printing but let me talk about how we’re tackling the support structure so

tackling the support structure so

tackling the support structure so desktop 3d printing can be categorized

desktop 3d printing can be categorized

desktop 3d printing can be categorized in two main criteria what’s called the

in two main criteria what’s called the

in two main criteria what’s called the print volume so how big the printer can

print volume so how big the printer can

print volume so how big the printer can print an object and secondly a single or

print an object and secondly a single or

print an object and secondly a single or dual extruder system what this means is

dual extruder system what this means is

dual extruder system what this means is a dual extruder system can print in two

a dual extruder system can print in two

a dual extruder system can print in two materials simultaneously

materials simultaneously

materials simultaneously what this allows the industry to do is

what this allows the industry to do is

what this allows the industry to do is print such as this a vase in two colors

print such as this a vase in two colors

print such as this a vase in two colors at the same time or two materials at the

at the same time or two materials at the

at the same time or two materials at the same time this is a very complex bunny

same time this is a very complex bunny

same time this is a very complex bunny and we call it a bunny pill and it

and we call it a bunny pill and it

and we call it a bunny pill and it requires a lot of support under certain

requires a lot of support under certain

requires a lot of support under certain areas with the dual extruder system

areas with the dual extruder system

areas with the dual extruder system we’re able to then print dedicated

we’re able to then print dedicated

we’re able to then print dedicated support material for that support

support material for that support

support material for that support structure this allows us to break away

structure this allows us to break away

structure this allows us to break away to support structure very readily

to support structure very readily

to support structure very readily another development that’s been

another development that’s been

another development that’s been happening again is in the materials side

happening again is in the materials side

happening again is in the materials side of 3d printing and with what we call the

of 3d printing and with what we call the

of 3d printing and with what we call the dissolvable support material this is a

dissolvable support material this is a

dissolvable support material this is a short video to show how alpha 2d a dual

short video to show how alpha 2d a dual

short video to show how alpha 2d a dual extruder printer you place your part

extruder printer you place your part

extruder printer you place your part that’s been printed in PVA this material

that’s been printed in PVA this material

that’s been printed in PVA this material is called poly vac polyvinyl acetate and

is called poly vac polyvinyl acetate and

is called poly vac polyvinyl acetate and it dissolves in water so within an hour

it dissolves in water so within an hour

it dissolves in water so within an hour all your support is been dissolved for

all your support is been dissolved for

all your support is been dissolved for you there’s no manual labor and you can

you there’s no manual labor and you can

you there’s no manual labor and you can create unbelievably complex geometry

create unbelievably complex geometry

create unbelievably complex geometry such as this this kind of geometry would

such as this this kind of geometry would

such as this this kind of geometry would be impossible to manufacture to any

be impossible to manufacture to any

be impossible to manufacture to any other technology that was printed in one

other technology that was printed in one

other technology that was printed in one piece surface quality is the next

piece surface quality is the next

piece surface quality is the next limitation that we’re going to challenge

limitation that we’re going to challenge

limitation that we’re going to challenge or tackle so a company called raze

or tackle so a company called raze

or tackle so a company called raze treaty have adopted the process of

treaty have adopted the process of

treaty have adopted the process of improving the hardware of the printer

improving the hardware of the printer

improving the hardware of the printer itself in fact I have the race 3d here

itself in fact I have the race 3d here

itself in fact I have the race 3d here printing on the right hand side on my

printing on the right hand side on my

printing on the right hand side on my left and you can go up and see that

left and you can go up and see that

left and you can go up and see that after the speeches and you can have a

after the speeches and you can have a

after the speeches and you can have a look and there are some examples of

look and there are some examples of

look and there are some examples of prints there for you to feel and touch

prints there for you to feel and touch

prints there for you to feel and touch but the market standard for resolution

but the market standard for resolution

but the market standard for resolution or the layer effect is between 100 and

or the layer effect is between 100 and

or the layer effect is between 100 and 200 microns

200 microns

200 microns what Ray’s treaty has been able to do is

what Ray’s treaty has been able to do is

what Ray’s treaty has been able to do is take the market standard and bring it

take the market standard and bring it

take the market standard and bring it down all the way to 40 microns 40

down all the way to 40 microns 40

down all the way to 40 microns 40 microns to give you an example what that

microns to give you an example what that

microns to give you an example what that is is 0.04 of a millimeter that’s

is is 0.04 of a millimeter that’s

is is 0.04 of a millimeter that’s extraordinary

the next approach that we’re taking in

the next approach that we’re taking in the industry for the surface quality is

the industry for the surface quality is

the industry for the surface quality is actually a project that I was very happy

actually a project that I was very happy

actually a project that I was very happy to lead I worked with a very very

to lead I worked with a very very

to lead I worked with a very very talented team of engineers in us and

talented team of engineers in us and

talented team of engineers in us and what we did was we produced a material

what we did was we produced a material

what we did was we produced a material on a polisher or a machine that works in

on a polisher or a machine that works in

on a polisher or a machine that works in tandem works together so what happens is

tandem works together so what happens is

tandem works together so what happens is the material is printed like any other

the material is printed like any other

the material is printed like any other material and it comes out of the printer

material and it comes out of the printer

material and it comes out of the printer you place it in the machine it lowers

you place it in the machine it lowers

you place it in the machine it lowers into the chamber and the chamber then

into the chamber and the chamber then

into the chamber and the chamber then takes alcohol and it vaporizes it

takes alcohol and it vaporizes it

takes alcohol and it vaporizes it creates a mist within two chamber to

creates a mist within two chamber to

creates a mist within two chamber to polish the outside of the surface this

polish the outside of the surface this

polish the outside of the surface this means that you don’t have to hand polish

means that you don’t have to hand polish

means that you don’t have to hand polish your parts it is done for you within ten

your parts it is done for you within ten

your parts it is done for you within ten minutes or longer depending on the size

minutes or longer depending on the size

minutes or longer depending on the size of the part for example here this is an

of the part for example here this is an

of the part for example here this is an engineering block that was printed in

engineering block that was printed in

engineering block that was printed in poly smooth you could see here on the

poly smooth you could see here on the

poly smooth you could see here on the left that this is before the polishing

left that this is before the polishing

left that this is before the polishing process and after just ten minutes the

process and after just ten minutes the

process and after just ten minutes the polishing process has polished it up to

polishing process has polished it up to

polishing process has polished it up to a put to a part that honestly you would

a put to a part that honestly you would

a put to a part that honestly you would expect to receive from an

expect to receive from an

expect to receive from an injection-molded mass-manufactured part

injection-molded mass-manufactured part

injection-molded mass-manufactured part you can see a little bit of scarring

you can see a little bit of scarring

you can see a little bit of scarring here and the beautiful thing about this

here and the beautiful thing about this

here and the beautiful thing about this technology is that it can actually

technology is that it can actually

technology is that it can actually polish up some defects on the surface as

polish up some defects on the surface as

polish up some defects on the surface as well if you don’t believe me about the

well if you don’t believe me about the

well if you don’t believe me about the surface quality here is a close-up of

surface quality here is a close-up of

surface quality here is a close-up of that same part so the last limitation

that same part so the last limitation

that same part so the last limitation that I’ll talk about today is the

that I’ll talk about today is the

that I’ll talk about today is the affordability so one of the main

affordability so one of the main

affordability so one of the main limitations for new users who adopting

limitations for new users who adopting

limitations for new users who adopting treaty printing is the old front cost of

treaty printing is the old front cost of

treaty printing is the old front cost of the printers themselves the running

the printers themselves the running

the printers themselves the running costs on a material cost of treaty

costs on a material cost of treaty

costs on a material cost of treaty printing is relatively low compared to

printing is relatively low compared to

printing is relatively low compared to ink cartridges that of 2d printers but

ink cartridges that of 2d printers but

ink cartridges that of 2d printers but in the same comparison to D printers

in the same comparison to D printers

in the same comparison to D printers will set you back between 50 to 300 euro

will set you back between 50 to 300 euro

will set you back between 50 to 300 euro for the printer itself whereas 3d

for the printer itself whereas 3d

for the printer itself whereas 3d printing on average will cost you 1000

printing on average will cost you 1000

printing on average will cost you 1000 to 3000 euro for the printer this is a

to 3000 euro for the printer this is a

to 3000 euro for the printer this is a large upfront cost for new users so what

large upfront cost for new users so what

large upfront cost for new users so what we’ve done a profile is we’ve engineered

we’ve done a profile is we’ve engineered

we’ve done a profile is we’ve engineered and designed our machine so that it is a

and designed our machine so that it is a

and designed our machine so that it is a more affordable printer for new users

more affordable printer for new users

more affordable printer for new users we’re bringing an ED 2017 and it’ll be

we’re bringing an ED 2017 and it’ll be

we’re bringing an ED 2017 and it’ll be at 299 euro and we really believe that

at 299 euro and we really believe that

at 299 euro and we really believe that this is going to bring 3d printing into

this is going to bring 3d printing into

this is going to bring 3d printing into a new era with new users adopting 3d

a new era with new users adopting 3d

a new era with new users adopting 3d printing so that’s all great but how do

printing so that’s all great but how do

printing so that’s all great but how do you go from ideation to creation as a

you go from ideation to creation as a

you go from ideation to creation as a new user how do you create those models

new user how do you create those models

new user how do you create those models that a printer needs to print there are

that a printer needs to print there are

that a printer needs to print there are many different software’s such as online

many different software’s such as online

many different software’s such as online tutorials they’re ours

tutorials they’re ours

tutorials they’re ours I pass Alex iPhone applications that

I pass Alex iPhone applications that

I pass Alex iPhone applications that allow you very simply to create a model

allow you very simply to create a model

allow you very simply to create a model and be ready for 3d printing some

and be ready for 3d printing some

and be ready for 3d printing some examples here are parts that we printed

examples here are parts that we printed

examples here are parts that we printed for the home decoration all of these

for the home decoration all of these

for the home decoration all of these were free 3d models so as a new user at

were free 3d models so as a new user at

were free 3d models so as a new user at the beginning you’re a little bit

the beginning you’re a little bit

the beginning you’re a little bit hesitant the learning curve or 3d

hesitant the learning curve or 3d

hesitant the learning curve or 3d modeling might be a bit intimidating so

modeling might be a bit intimidating so

modeling might be a bit intimidating so you can start off by downloading I

you can start off by downloading I

you can start off by downloading I believe this over 1 to 2 million on

believe this over 1 to 2 million on

believe this over 1 to 2 million on three websites that I know Thingiverse

three websites that I know Thingiverse

three websites that I know Thingiverse 3d shook and my mini factory so you can

3d shook and my mini factory so you can

3d shook and my mini factory so you can download apart you can customize it to

download apart you can customize it to

download apart you can customize it to your taste by choosing what color you

your taste by choosing what color you

your taste by choosing what color you want you can even resize it and print it

want you can even resize it and print it

want you can even resize it and print it out at home on your home desktop printer

out at home on your home desktop printer

out at home on your home desktop printer there are also companies such as nervous

there are also companies such as nervous

there are also companies such as nervous systems nervous systems allow you to

systems nervous systems allow you to

systems nervous systems allow you to modify on the fly their products this is

modify on the fly their products this is

modify on the fly their products this is a I believe it’s a necklace it allows

a I believe it’s a necklace it allows

a I believe it’s a necklace it allows you to choose your design change the

you to choose your design change the

you to choose your design change the shape to your tastes and then it allows

shape to your tastes and then it allows

shape to your tastes and then it allows you to download that model ready for 3d

you to download that model ready for 3d

you to download that model ready for 3d printing for free but 3d printing is not

printing for free but 3d printing is not

printing for free but 3d printing is not only for students or for my generation

only for students or for my generation

only for students or for my generation 3d printing can be a very exciting

3d printing can be a very exciting

3d printing can be a very exciting adventure for young children as well I

adventure for young children as well I

adventure for young children as well I got the opportunity to work with a very

got the opportunity to work with a very

got the opportunity to work with a very talented designer early this year and

talented designer early this year and

talented designer early this year and there’s a short video I’m going to show

there’s a short video I’m going to show

there’s a short video I’m going to show you on how he implemented 3d printing in

you on how he implemented 3d printing in

you on how he implemented 3d printing in his process in designing small tools

his process in designing small tools

his process in designing small tools small animals for children to play with

designer and create the

designer and create the I remember when I was I used to create

I remember when I was I used to create

I remember when I was I used to create my story now children and their free

my story now children and their free

my story now children and their free imagination free because they can create

imagination free because they can create

imagination free because they can create a story so early this year I also got

a story so early this year I also got

a story so early this year I also got the opportunity to work with some design

the opportunity to work with some design

the opportunity to work with some design firms Garibaldi’s design firm in

firms Garibaldi’s design firm in

firms Garibaldi’s design firm in Shanghai that design luxury watches what

Shanghai that design luxury watches what

Shanghai that design luxury watches what they did is they approached us to

they did is they approached us to

they did is they approached us to prototype the design so that they can

prototype the design so that they can

prototype the design so that they can evaluate how the form the ergonomics

evaluate how the form the ergonomics

evaluate how the form the ergonomics will act this is extremely important

will act this is extremely important

will act this is extremely important process for any designer because they

process for any designer because they

process for any designer because they feel they feel that they can’t evaluate

feel they feel that they can’t evaluate

feel they feel that they can’t evaluate the product from through a digital

the product from through a digital

the product from through a digital screen they need to feel the form and

screen they need to feel the form and

screen they need to feel the form and function of a product what was most

function of a product what was most

function of a product what was most interesting about this process was the

interesting about this process was the

interesting about this process was the evolution of the clasp so as young

evolution of the clasp so as young

evolution of the clasp so as young designers they over engineered the clasp

designers they over engineered the clasp

designers they over engineered the clasp and by through the process of 3d

and by through the process of 3d

and by through the process of 3d printing evaluating and redesigning they

printing evaluating and redesigning they

printing evaluating and redesigning they were able to cut their material costs by

were able to cut their material costs by

were able to cut their material costs by 15% on each watch simply by evaluating

15% on each watch simply by evaluating

15% on each watch simply by evaluating reforming 3d printing and I think it’s a

reforming 3d printing and I think it’s a

reforming 3d printing and I think it’s a very good example of a company that’s

very good example of a company that’s

very good example of a company that’s utilized 3d printing in their process

utilized 3d printing in their process

utilized 3d printing in their process you could see some of the prod

you could see some of the prod

you could see some of the prod prototypes here where they went from

prototypes here where they went from

prototypes here where they went from different concepts down to their sample

different concepts down to their sample

different concepts down to their sample part from the manufacturer and today

part from the manufacturer and today

part from the manufacturer and today they’ve launched 500

they’ve launched 500

they’ve launched 500 watches worldwide the next process they

watches worldwide the next process they

watches worldwide the next process they use 3d printing was in fact in my own

use 3d printing was in fact in my own

use 3d printing was in fact in my own process workflow when designing for the

process workflow when designing for the

process workflow when designing for the polisher

polisher

polisher we went from sketching rough sketching

we went from sketching rough sketching

we went from sketching rough sketching our idea onto paper

our idea onto paper

our idea onto paper we thence solidified our idea and

we thence solidified our idea and

we thence solidified our idea and created pad drawings and 3d models so

created pad drawings and 3d models so

created pad drawings and 3d models so from those car drawings the treaty

from those car drawings the treaty

from those car drawings the treaty models the next step was to get a

models the next step was to get a

models the next step was to get a working prototype and what was important

working prototype and what was important

working prototype and what was important for a working prototype is that the

for a working prototype is that the

for a working prototype is that the material that is made from would be

material that is made from would be

material that is made from would be strong and will be chemically resistant

strong and will be chemically resistant

strong and will be chemically resistant because of the alcohol inside the

because of the alcohol inside the

because of the alcohol inside the chamber so we used the PC that you we

chamber so we used the PC that you we

chamber so we used the PC that you we previously mentioned we were able to

previously mentioned we were able to

previously mentioned we were able to hand sand Prime and spray so that we can

hand sand Prime and spray so that we can

hand sand Prime and spray so that we can achieve a finished product and this is

achieve a finished product and this is

achieve a finished product and this is honestly a working prototype but still

honestly a working prototype but still

honestly a working prototype but still working today over eight months and

working today over eight months and

working today over eight months and we’re very very proud of it we didn’t

we’re very very proud of it we didn’t

we’re very very proud of it we didn’t just use 3d printing in the final design

just use 3d printing in the final design

just use 3d printing in the final design we also used it through the evolution of

we also used it through the evolution of

we also used it through the evolution of the product itself so here you can see

the product itself so here you can see

the product itself so here you can see some of the proof of concepts we went

some of the proof of concepts we went

some of the proof of concepts we went this is the heart of the product the

this is the heart of the product the

this is the heart of the product the self what’s called a nebulizer the part

self what’s called a nebulizer the part

self what’s called a nebulizer the part that actually turns the alcohol into

that actually turns the alcohol into

that actually turns the alcohol into mist so we went from very rudimentary

mist so we went from very rudimentary

mist so we went from very rudimentary shapes all the way down to a smaller

shapes all the way down to a smaller

shapes all the way down to a smaller form factor and including the

form factor and including the

form factor and including the electronics in it so we went from like I

electronics in it so we went from like I

electronics in it so we went from like I said very very rough 3d prints for the

said very very rough 3d prints for the

said very very rough 3d prints for the base here and a lot of the components

base here and a lot of the components

base here and a lot of the components inside went with a larger and we went

inside went with a larger and we went

inside went with a larger and we went through our process and through the

through our process and through the

through our process and through the entire process 3d printing was

entire process 3d printing was

entire process 3d printing was absolutely vital so what’s important

absolutely vital so what’s important

absolutely vital so what’s important here is to note that how quickly we were

here is to note that how quickly we were

here is to note that how quickly we were able to evaluate and to prototype its

able to evaluate and to prototype its

able to evaluate and to prototype its each iteration we didn’t just design one

each iteration we didn’t just design one

each iteration we didn’t just design one product and say that’s it that’s going

product and say that’s it that’s going

product and say that’s it that’s going on to the shelves for customers no we

on to the shelves for customers no we

on to the shelves for customers no we wanted to improve the product it true

wanted to improve the product it true

wanted to improve the product it true out of each iteration and we were able

out of each iteration and we were able

out of each iteration and we were able to do that all in-house that’s

to do that all in-house that’s

to do that all in-house that’s incredible I’ve been in a process where

incredible I’ve been in a process where

incredible I’ve been in a process where we’ve outsourced sampling or we’ve

we’ve outsourced sampling or we’ve

we’ve outsourced sampling or we’ve outsourced prototyping so that we can

outsourced prototyping so that we can

outsourced prototyping so that we can get a working prototype or a

get a working prototype or a

get a working prototype or a proof-of-concept this is a time

proof-of-concept this is a time

proof-of-concept this is a time consuming process so being able to do it

consuming process so being able to do it

consuming process so being able to do it in house was invaluable the last slide I

in house was invaluable the last slide I

in house was invaluable the last slide I want to share with you guys is honestly

want to share with you guys is honestly

want to share with you guys is honestly one of the biggest and best case studies

one of the biggest and best case studies

one of the biggest and best case studies our treaty printing I’m very very

our treaty printing I’m very very

our treaty printing I’m very very excited about actually so print plus is

excited about actually so print plus is

excited about actually so print plus is a Dutch company started up by three

a Dutch company started up by three

a Dutch company started up by three young designers straight out of college

young designers straight out of college

young designers straight out of college so their aim was to design a set of

so their aim was to design a set of

so their aim was to design a set of headphones but with a twist they were a

headphones but with a twist they were a

headphones but with a twist they were a startup company young designers so they

startup company young designers so they

startup company young designers so they had never designed for mass

had never designed for mass

had never designed for mass manufacturing they didn’t have the

manufacturing they didn’t have the

manufacturing they didn’t have the experience that some designers with 10

experience that some designers with 10

experience that some designers with 10 20 years experience have when designing

20 years experience have when designing

20 years experience have when designing for mass manufacturing they also didn’t

for mass manufacturing they also didn’t

for mass manufacturing they also didn’t have the funding or money to pay for

have the funding or money to pay for

have the funding or money to pay for these upfront costs that the Chinese

these upfront costs that the Chinese

these upfront costs that the Chinese manufacturers ask which can be between

manufacturers ask which can be between

manufacturers ask which can be between 5,000 to 20,000 for a mold or for a part

5,000 to 20,000 for a mold or for a part

5,000 to 20,000 for a mold or for a part so what they did was they set out to

so what they did was they set out to

so what they did was they set out to design a 3d printable a headset that

design a 3d printable a headset that

design a 3d printable a headset that they can send to users to print at home

they can send to users to print at home

they can send to users to print at home what’s amazing about this is they were

what’s amazing about this is they were

what’s amazing about this is they were able to then from a product that would

able to then from a product that would

able to then from a product that would probably be between 14 to 16 parts in

probably be between 14 to 16 parts in

probably be between 14 to 16 parts in there they were able to narrow it down

there they were able to narrow it down

there they were able to narrow it down into simply six so this allowed them to

into simply six so this allowed them to

into simply six so this allowed them to focus on the electronics rather than the

focus on the electronics rather than the

focus on the electronics rather than the hardware by doing so they were able to

hardware by doing so they were able to

hardware by doing so they were able to put more money and time into electronics

put more money and time into electronics

put more money and time into electronics and able to produce electronics that you

and able to produce electronics that you

and able to produce electronics that you would expect from a high-end

would expect from a high-end

would expect from a high-end manufacturer such as Bang and Olsen or

manufacturer such as Bang and Olsen or

manufacturer such as Bang and Olsen or boss so as I say here know molding costs

boss so as I say here know molding costs

boss so as I say here know molding costs no plastic manufacture needed and in

no plastic manufacture needed and in

no plastic manufacture needed and in fact a more simplified assembly these

fact a more simplified assembly these

fact a more simplified assembly these are huge saving costs the next is the

are huge saving costs the next is the

are huge saving costs the next is the customization so for as a customer

customization so for as a customer

customization so for as a customer you’re get you get the hardware sent to

you’re get you get the hardware sent to

you’re get you get the hardware sent to you and you print it at home this allows

you and you print it at home this allows

you and you print it at home this allows you to design how you want you can

you to design how you want you can

you to design how you want you can change the color you can change the

change the color you can change the

change the color you can change the design to how you feel on the day this

design to how you feel on the day this

design to how you feel on the day this is a huge huge possibility for customers

is a huge huge possibility for customers

is a huge huge possibility for customers the next is the package is smaller its

the next is the package is smaller its

the next is the package is smaller its lighter

lighter

lighter so therefore the delivery cost is lower

so therefore the delivery cost is lower

so therefore the delivery cost is lower from factory to factory overseas and

from factory to factory overseas and

from factory to factory overseas and domestic this is a game

domestic this is a game

domestic this is a game further saving pasta and it’s absolutely

further saving pasta and it’s absolutely

further saving pasta and it’s absolutely vital printout replacement parts for

vital printout replacement parts for

vital printout replacement parts for customers who may break the headset

customers who may break the headset

customers who may break the headset that’s a nightmare to try go through the

that’s a nightmare to try go through the

that’s a nightmare to try go through the normal process of working with customer

normal process of working with customer

normal process of working with customer service in this factor you’re able to

service in this factor you’re able to

service in this factor you’re able to treaty print your own replacement parts

treaty print your own replacement parts

treaty print your own replacement parts and finally all these saving costs are

and finally all these saving costs are

and finally all these saving costs are passed on to their customers so they’re

passed on to their customers so they’re

passed on to their customers so they’re able to produce these at twenty two

able to produce these at twenty two

able to produce these at twenty two dollars rather than a hundred and forty

dollars rather than a hundred and forty

dollars rather than a hundred and forty dollars so anyway I hope that shows you

dollars so anyway I hope that shows you

dollars so anyway I hope that shows you how well 3d printing can be brought into

how well 3d printing can be brought into

how well 3d printing can be brought into your workflow and I hope you enjoy the

your workflow and I hope you enjoy the

your workflow and I hope you enjoy the presentation

presentation

presentation [Applause]

[Applause]

[Applause] here

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