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Welding a Saxon Sword | National Geographic


we don’t know much about how these Saxon

we don’t know much about how these Saxon Smith’s forged such intricate blades

Smith’s forged such intricate blades

Smith’s forged such intricate blades during these dark ages but we do know

during these dark ages but we do know

during these dark ages but we do know their tools and workshops were primitive

but they were master craftsmen able to

but they were master craftsmen able to make their weapons both beautiful and

make their weapons both beautiful and

make their weapons both beautiful and strong on some levels of science mythic

strong on some levels of science mythic

strong on some levels of science mythic would be a very simple thing but I don’t

would be a very simple thing but I don’t

would be a very simple thing but I don’t think the people who are producing these

think the people who are producing these

think the people who are producing these blades were simple Smith’s I think they

blades were simple Smith’s I think they

blades were simple Smith’s I think they would have been specialists the blades

would have been specialists the blades

would have been specialists the blades that they used back then were being used

that they used back then were being used

that they used back then were being used in reality they produce these blades

in reality they produce these blades

in reality they produce these blades using a technique known as pattern

using a technique known as pattern

using a technique known as pattern welding a process that created blades

welding a process that created blades

welding a process that created blades with beautiful swirling and rippling

with beautiful swirling and rippling

with beautiful swirling and rippling patterns to fit their golden gilded

patterns to fit their golden gilded

patterns to fit their golden gilded fittings

to show just how much skill went into

to show just how much skill went into making one modern-day swordsmith Owen

making one modern-day swordsmith Owen

making one modern-day swordsmith Owen Bush will replicate a Saxon see axe

Bush will replicate a Saxon see axe

Bush will replicate a Saxon see axe blade to match the gold and garnet hilt

blade to match the gold and garnet hilt

blade to match the gold and garnet hilt fittings from the Horde I’m going to

fittings from the Horde I’m going to

fittings from the Horde I’m going to fold this material and it will it will

fold this material and it will it will

fold this material and it will it will become the edge it’s very similar to the

become the edge it’s very similar to the

become the edge it’s very similar to the techniques Japanese used to make their

techniques Japanese used to make their

techniques Japanese used to make their samurai swords then he forges the layers

samurai swords then he forges the layers

samurai swords then he forges the layers together using a hydraulic hammer that

together using a hydraulic hammer that

together using a hydraulic hammer that hits the steel 240 times a minute the

hits the steel 240 times a minute the

hits the steel 240 times a minute the equivalent of eight men who’s in

equivalent of eight men who’s in

equivalent of eight men who’s in sledging

sledging

sledging so compared to my Saxon forever and it’s

so compared to my Saxon forever and it’s

so compared to my Saxon forever and it’s it’s quite a tall at a big advantage the

it’s quite a tall at a big advantage the

it’s quite a tall at a big advantage the next stage is the back of the blade

I’m twisting this bar it’s going to be

I’m twisting this bar it’s going to be addictive element for the back of the

addictive element for the back of the

addictive element for the back of the sax twisting each bar of steel 50 tons

sax twisting each bar of steel 50 tons

sax twisting each bar of steel 50 tons create stars and Chevron patterns down

create stars and Chevron patterns down

create stars and Chevron patterns down the back of the blade and it also adds

the back of the blade and it also adds

the back of the blade and it also adds strength the middle sections next he

strength the middle sections next he

strength the middle sections next he saws triangular notches out of one bar

saws triangular notches out of one bar

saws triangular notches out of one bar and presses it into another creating a

and presses it into another creating a

and presses it into another creating a Wolf’s tooth pattern that will give me

Wolf’s tooth pattern that will give me

Wolf’s tooth pattern that will give me an interlocking pattern white teeth

an interlocking pattern white teeth

an interlocking pattern white teeth running along the edge of the blade oh

running along the edge of the blade oh

running along the edge of the blade oh and then joins all the sections at the

and then joins all the sections at the

and then joins all the sections at the ends they’re acting at a very complex

ends they’re acting at a very complex

ends they’re acting at a very complex engineering way which which considering

engineering way which which considering

engineering way which which considering this is how the Saxons made their blades

this is how the Saxons made their blades

this is how the Saxons made their blades is quite amazing the final and most

is quite amazing the final and most

is quite amazing the final and most critical part of the process is forged

critical part of the process is forged

critical part of the process is forged welding all these components together we

welding all these components together we

welding all these components together we can’t make a mistake now he’s invested

can’t make a mistake now he’s invested

can’t make a mistake now he’s invested so much time into the piece

the end result is a blade containing

the end result is a blade containing over 1500 individual pieces of steel

over 1500 individual pieces of steel

over 1500 individual pieces of steel though not made of gold or garnets

though not made of gold or garnets

though not made of gold or garnets pattern-welded sword blades are every

pattern-welded sword blades are every

pattern-welded sword blades are every bit as impressive

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