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How To Reclaim a Plane | National Geographic


over the past twenty four years this

over the past twenty four years this plane is flown enough to circle the

plane is flown enough to circle the

plane is flown enough to circle the world

world

world twelve hundred times

now it’s arrived at a desert tarmac in

now it’s arrived at a desert tarmac in Goodyear Arizona

this is the home of arrow turbine a

this is the home of arrow turbine a company that specializes in all things

company that specializes in all things

company that specializes in all things aircraft

preppy Roger Hodges is the maintenance

preppy Roger Hodges is the maintenance manager usually he repairs aircraft but

manager usually he repairs aircraft but

manager usually he repairs aircraft but this one is different for one good

this one is different for one good

this one is different for one good reason it’s worth more dead than alive

reason it’s worth more dead than alive

reason it’s worth more dead than alive this 747 is now beyond repair it’s old

this 747 is now beyond repair it’s old

this 747 is now beyond repair it’s old and too expensive to maintain but rather

and too expensive to maintain but rather

and too expensive to maintain but rather than trash it Roger will make sure it’s

than trash it Roger will make sure it’s

than trash it Roger will make sure it’s carefully pulled apart piece by piece

carefully pulled apart piece by piece

carefully pulled apart piece by piece just like cars or anything else aren’t

just like cars or anything else aren’t

just like cars or anything else aren’t gonna last forever

gonna last forever

gonna last forever there’s still many parts within the

there’s still many parts within the

there’s still many parts within the airframe and engines that are work sent

airframe and engines that are work sent

airframe and engines that are work sent in to overhaul 30% of this airplane will

in to overhaul 30% of this airplane will

in to overhaul 30% of this airplane will be utilized in future Senhor settings

the Jumbos parts are so interchangeable

the Jumbos parts are so interchangeable because the plane’s basic design has

because the plane’s basic design has

because the plane’s basic design has changed little since its first

changed little since its first

changed little since its first commercial flight in 1970

back then it took several hundred people

back then it took several hundred people and four months to make a plane

now just a handful of mechanics will

now just a handful of mechanics will attempt to tear one apart in only 12

attempt to tear one apart in only 12

attempt to tear one apart in only 12 weeks

among them Derek Pfeiffer he runs the

among them Derek Pfeiffer he runs the crew from the ground we’ll get an air

crew from the ground we’ll get an air

crew from the ground we’ll get an air with a ratchet wild Bonebrake is in

with a ratchet wild Bonebrake is in

with a ratchet wild Bonebrake is in charge of snakes on this plane

well Pete Faulkner will try to dodge

well Pete Faulkner will try to dodge them good all are experts in their own

them good all are experts in their own

them good all are experts in their own right

right

right only one problem none of them have ever

only one problem none of them have ever

only one problem none of them have ever pulled apart an aircraft this big

this is a first point 747 is the biggest

this is a first point 747 is the biggest aircraft we have to tear down so far

aircraft we have to tear down so far

aircraft we have to tear down so far already

already

already it’s by far maybe the biggest challenge

it’s by far maybe the biggest challenge

it’s by far maybe the biggest challenge it’s just huge we don’t want to damage

it’s just huge we don’t want to damage

it’s just huge we don’t want to damage it we don’t want to get hurt

everything they do would be a learning

everything they do would be a learning experience they must rely heavily on the

experience they must rely heavily on the

experience they must rely heavily on the manuals that were used to build this

manuals that were used to build this

manuals that were used to build this plane more than two decades ago

big parts everything’s like four to five

big parts everything’s like four to five times heavier and we’re accustomed to

times heavier and we’re accustomed to

times heavier and we’re accustomed to takes tooling takes lengths to be able

takes tooling takes lengths to be able

takes tooling takes lengths to be able to handle that kind of way

it’ll be a four step process first

it’ll be a four step process first workers must gently remove the engines

workers must gently remove the engines

workers must gently remove the engines for elephant-sized jets to be handled

for elephant-sized jets to be handled

for elephant-sized jets to be handled like eggs second they must remove an

like eggs second they must remove an

like eggs second they must remove an inventory any resellable item from

inventory any resellable item from

inventory any resellable item from piping to coffee makers Paul can return

piping to coffee makers Paul can return

piping to coffee makers Paul can return to service on other aircraft

third they must extract hazardous

third they must extract hazardous material like depleted uranium and take

material like depleted uranium and take

material like depleted uranium and take it to a safe location

workers will also strip and trash

workers will also strip and trash anything else of little value like worn

anything else of little value like worn

anything else of little value like worn seat covers and insulation

finally they must crush the remaining

finally they must crush the remaining metal so it can be melted into solid

metal so it can be melted into solid

metal so it can be melted into solid bars of aluminum

bars of aluminum

bars of aluminum and from there made into other objects

and from there made into other objects

and from there made into other objects like electronics hardware even furniture

the aim is to recycle an incredible 98

the aim is to recycle an incredible 98 percent of the aircraft and reclaimed

percent of the aircraft and reclaimed

percent of the aircraft and reclaimed spare parts and scrap worth about 6.8

spare parts and scrap worth about 6.8

spare parts and scrap worth about 6.8 million dollars

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