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Busted 38 Ton Engine | National Geographic


I’m shelling Riley I’m a professional

I’m shelling Riley I’m a professional rigger by trade it’s the stuff I’m

rigger by trade it’s the stuff I’m

rigger by trade it’s the stuff I’m passionate about we’re going to meet the

passionate about we’re going to meet the

passionate about we’re going to meet the people working overtime not the unsung

people working overtime not the unsung

people working overtime not the unsung heroes you guys are rock stars I’m just

heroes you guys are rock stars I’m just

heroes you guys are rock stars I’m just learning by watching tackling the

learning by watching tackling the

learning by watching tackling the toughest problems on the planet

toughest problems on the planet

toughest problems on the planet if it’s big broken we’re gonna fix it on

if it’s big broken we’re gonna fix it on

if it’s big broken we’re gonna fix it on world’s toughest fixes

world’s toughest fixes

world’s toughest fixes I’m headed to the dcv Balder a deepwater

I’m headed to the dcv Balder a deepwater

I’m headed to the dcv Balder a deepwater construction vessel designed to service

construction vessel designed to service

construction vessel designed to service the oil industry there are only a

the oil industry there are only a

the oil industry there are only a handful of vessels on the planet that

handful of vessels on the planet that

handful of vessels on the planet that can do this kind of work and any day now

can do this kind of work and any day now

can do this kind of work and any day now they’re gonna be shutting this one down

they’re gonna be shutting this one down

they’re gonna be shutting this one down this vessel is powered by seven

this vessel is powered by seven

this vessel is powered by seven thrusters it’s basically the propulsion

thrusters it’s basically the propulsion

thrusters it’s basically the propulsion units for the whole vessel each one can

units for the whole vessel each one can

units for the whole vessel each one can rotate 360 degrees to propel in any

rotate 360 degrees to propel in any

rotate 360 degrees to propel in any direction and one of them is what we’re

direction and one of them is what we’re

direction and one of them is what we’re here to fix so how do you swap out a

here to fix so how do you swap out a

here to fix so how do you swap out a thruster on one of these vessels well

thruster on one of these vessels well

thruster on one of these vessels well first of all there’s no garage big

first of all there’s no garage big

first of all there’s no garage big enough to take it to so you’re doing it

enough to take it to so you’re doing it

enough to take it to so you’re doing it here in the open ocean second of all you

here in the open ocean second of all you

here in the open ocean second of all you can’t flip the thing upside down so that

can’t flip the thing upside down so that

can’t flip the thing upside down so that means divers have got to go in and do it

means divers have got to go in and do it

means divers have got to go in and do it from the bottom in order to free up the

from the bottom in order to free up the

from the bottom in order to free up the old thruster they’ll have to attach

old thruster they’ll have to attach

old thruster they’ll have to attach cables to the top of it and drop it out

cables to the top of it and drop it out

cables to the top of it and drop it out the bottom of the hull then a giant

the bottom of the hull then a giant

the bottom of the hull then a giant crane will lift the thruster onto a

crane will lift the thruster onto a

crane will lift the thruster onto a waiting support vessel they’ll transfer

waiting support vessel they’ll transfer

waiting support vessel they’ll transfer the cables over from the old thruster

the cables over from the old thruster

the cables over from the old thruster to the new one and then the crane will

to the new one and then the crane will

to the new one and then the crane will drop the replacement down into the water

drop the replacement down into the water

drop the replacement down into the water they’ll jockey it into position hook it

they’ll jockey it into position hook it

they’ll jockey it into position hook it up and if everything goes according to

up and if everything goes according to

up and if everything goes according to plan we’re done

plan we’re done

plan we’re done estimated time for the swap is 5 to 6

estimated time for the swap is 5 to 6

estimated time for the swap is 5 to 6 hours if everything goes smoothly every

hours if everything goes smoothly every

hours if everything goes smoothly every minute is crucial while the weather’s

minute is crucial while the weather’s

minute is crucial while the weather’s good we have to keep going the crane has

good we have to keep going the crane has

good we have to keep going the crane has been slowly dragging the old thruster

been slowly dragging the old thruster

been slowly dragging the old thruster out from under the hull and the supply

out from under the hull and the supply

out from under the hull and the supply vessel is still struggling to get into

vessel is still struggling to get into

vessel is still struggling to get into position suddenly out of the dark waters

position suddenly out of the dark waters

position suddenly out of the dark waters wow there it is that thing has been

wow there it is that thing has been

wow there it is that thing has been under the water in hard service for 5

under the water in hard service for 5

under the water in hard service for 5 years that’s it for the old thruster the

years that’s it for the old thruster the

years that’s it for the old thruster the supply ship takes it out we won’t see it

supply ship takes it out we won’t see it

supply ship takes it out we won’t see it for six months it’s off for the factory

for six months it’s off for the factory

for six months it’s off for the factory for refurbishing now the crew can focus

for refurbishing now the crew can focus

for refurbishing now the crew can focus on getting the replacement thruster back

on getting the replacement thruster back

on getting the replacement thruster back into the hall

this is a critical moment the lines from

this is a critical moment the lines from the winches on the Boulder’s deck are

the winches on the Boulder’s deck are

the winches on the Boulder’s deck are now connected through the hoe and onto

now connected through the hoe and onto

now connected through the hoe and onto the thruster on the supply ship nice

the thruster on the supply ship nice

the thruster on the supply ship nice there she goes

there she goes

there she goes alright they did it they got it off the

alright they did it they got it off the

alright they did it they got it off the deck

it’s time for the divers to take charge

it’s time for the divers to take charge Brian’s going in for a crucial died he

Brian’s going in for a crucial died he

Brian’s going in for a crucial died he has to release the line from the crane

has to release the line from the crane

has to release the line from the crane so the thruster can be lined up

so the thruster can be lined up

so the thruster can be lined up perfectly vertical is this thing super

perfectly vertical is this thing super

perfectly vertical is this thing super cool or what this is the business end of

cool or what this is the business end of

cool or what this is the business end of the thruster take a look at the size of

the thruster take a look at the size of

the thruster take a look at the size of this prop you wouldn’t want to be

this prop you wouldn’t want to be

this prop you wouldn’t want to be anywhere near this thing when it’s in

anywhere near this thing when it’s in

anywhere near this thing when it’s in operation turning out a hundred and ten

operation turning out a hundred and ten

operation turning out a hundred and ten thousand pounds of thrust this thing

thousand pounds of thrust this thing

thousand pounds of thrust this thing would suck you in dice you up and spit

would suck you in dice you up and spit

would suck you in dice you up and spit you straight out before we can pull this

you straight out before we can pull this

you straight out before we can pull this thruster into its housing Brian has to

thruster into its housing Brian has to

thruster into its housing Brian has to release the crane line he’s having

release the crane line he’s having

release the crane line he’s having trouble getting that bolt out it’s been

trouble getting that bolt out it’s been

trouble getting that bolt out it’s been under immense pressure throughout the

under immense pressure throughout the

under immense pressure throughout the day and it looks like it’s stuck fast

he’s got to get that crane line

he’s got to get that crane line disconnected because it’s pulling

disconnected because it’s pulling

disconnected because it’s pulling sideways on the thruster it’ll be easier

sideways on the thruster it’ll be easier

sideways on the thruster it’ll be easier to lift once all of that side load is

to lift once all of that side load is

to lift once all of that side load is off hang on I think it needs a hand

all my air is gone it’s lame I would

all my air is gone it’s lame I would have liked to have stayed and seen that

have liked to have stayed and seen that

have liked to have stayed and seen that duster gone in but I think I better get

duster gone in but I think I better get

duster gone in but I think I better get out we’re down to the last phase of the

out we’re down to the last phase of the

out we’re down to the last phase of the operation with the crane line free the

operation with the crane line free the

operation with the crane line free the vertical winters have to go to work to

vertical winters have to go to work to

vertical winters have to go to work to pull the thruster into position this is

pull the thruster into position this is

pull the thruster into position this is the last few minutes of the fix that

the last few minutes of the fix that

the last few minutes of the fix that thrusters being raised into position in

thrusters being raised into position in

thrusters being raised into position in the last fragile part are those o-rings

the last fragile part are those o-rings

the last fragile part are those o-rings around the bottom lip those o-rings have

around the bottom lip those o-rings have

around the bottom lip those o-rings have got a seat just right so they’re

got a seat just right so they’re

got a seat just right so they’re carefully maneuvering 38 tons into

carefully maneuvering 38 tons into

carefully maneuvering 38 tons into position

okay the thruster has its cap into the

okay the thruster has its cap into the recess and they’re just using the linear

recess and they’re just using the linear

recess and they’re just using the linear winches to slowly pull it up into place

tense moment they don’t lift completely

tense moment they don’t lift completely evenly on the winches it could turn

evenly on the winches it could turn

evenly on the winches it could turn sideways out of plumb a tiny bit and it

sideways out of plumb a tiny bit and it

sideways out of plumb a tiny bit and it will just rip that housing right off we

will just rip that housing right off we

will just rip that housing right off we could rip the o-ring hope less you get

could rip the o-ring hope less you get

could rip the o-ring hope less you get it off there

[Music]

[Music] yeah yeah kaki door

yeah yeah kaki door

yeah yeah kaki door [Music]

BAM that’s it it’s in boy just seeing

BAM that’s it it’s in boy just seeing those last few inches pull up into place

those last few inches pull up into place

those last few inches pull up into place the whole thruster clunks into position

the whole thruster clunks into position

the whole thruster clunks into position Oh ring seals slip right into the inside

Oh ring seals slip right into the inside

Oh ring seals slip right into the inside of the housing the whole thing boom just

of the housing the whole thing boom just

of the housing the whole thing boom just like that

like that

like that it’s fixed

”

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