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Will Liquid Metal Cast in Clay?


guys welcome back i’m nate with the king

guys welcome back i’m nate with the king of random and today we are going to try

of random and today we are going to try

of random and today we are going to try casting molten metal in clay in the past

casting molten metal in clay in the past

casting molten metal in clay in the past we have tried casting molten aluminum in

we have tried casting molten aluminum in

we have tried casting molten aluminum in a few different things we’ve used muffin

a few different things we’ve used muffin

a few different things we’ve used muffin tins we’ve used plaster and we’ve tried

tins we’ve used plaster and we’ve tried

tins we’ve used plaster and we’ve tried using sand we’ve had mixed results with

using sand we’ve had mixed results with

using sand we’ve had mixed results with the sand sometimes it would work alright

the sand sometimes it would work alright

the sand sometimes it would work alright and sometimes the weight and pressure of

and sometimes the weight and pressure of

and sometimes the weight and pressure of the metal would cause the sand to break

the metal would cause the sand to break

the metal would cause the sand to break up so we wanted to try using something a

up so we wanted to try using something a

up so we wanted to try using something a little more dense and cohesive clay

little more dense and cohesive clay

little more dense and cohesive clay holds itself together really well and we

holds itself together really well and we

holds itself together really well and we wanted to try three different varieties

wanted to try three different varieties

wanted to try three different varieties of it we’re going to try casting metal

of it we’re going to try casting metal

of it we’re going to try casting metal in wet clay dry clay and some of the

in wet clay dry clay and some of the

in wet clay dry clay and some of the clay that we fired in a previous video

clay that we fired in a previous video

clay that we fired in a previous video before I start pouring molten metal into

before I start pouring molten metal into

before I start pouring molten metal into these I’m gonna make some predictions

these I’m gonna make some predictions

these I’m gonna make some predictions about what I think is gonna happen and

about what I think is gonna happen and

about what I think is gonna happen and you should write down your predictions

you should write down your predictions

you should write down your predictions to tell me in the comments how you think

to tell me in the comments how you think

to tell me in the comments how you think this is gonna go I think our fired clay

this is gonna go I think our fired clay

this is gonna go I think our fired clay has the best chance of working well it’s

has the best chance of working well it’s

has the best chance of working well it’s already been fairly heat tempered and at

already been fairly heat tempered and at

already been fairly heat tempered and at this point I don’t think too much is

this point I don’t think too much is

this point I don’t think too much is gonna happen to it if it gets exposed to

gonna happen to it if it gets exposed to

gonna happen to it if it gets exposed to hot metal however it is by far the least

hot metal however it is by far the least

hot metal however it is by far the least convenient if you have to fire the clay

convenient if you have to fire the clay

convenient if you have to fire the clay every time before you pour metal into it

every time before you pour metal into it

every time before you pour metal into it that’s quite a big time commitment just

that’s quite a big time commitment just

that’s quite a big time commitment just to cast something in aluminum the dried

to cast something in aluminum the dried

to cast something in aluminum the dried clay has a decent chance of working as

clay has a decent chance of working as

clay has a decent chance of working as well but since it hasn’t been fired when

well but since it hasn’t been fired when

well but since it hasn’t been fired when the metal starts heating the clay up

the metal starts heating the clay up

the metal starts heating the clay up there’s a chance it could crack apart

there’s a chance it could crack apart

there’s a chance it could crack apart the wet clay is the one I’m gonna have

the wet clay is the one I’m gonna have

the wet clay is the one I’m gonna have to be the most careful with I think when

to be the most careful with I think when

to be the most careful with I think when I pour the hot metal in it’s gonna start

I pour the hot metal in it’s gonna start

I pour the hot metal in it’s gonna start forming steam inside the clay which

forming steam inside the clay which

forming steam inside the clay which could cause the molten metal to bubble

could cause the molten metal to bubble

could cause the molten metal to bubble or possibly even splash out so I’m gonna

or possibly even splash out so I’m gonna

or possibly even splash out so I’m gonna have to be very careful with it for the

have to be very careful with it for the

have to be very careful with it for the aluminum today instead of using soda

aluminum today instead of using soda

aluminum today instead of using soda cans like we have in the past I went to

cans like we have in the past I went to

cans like we have in the past I went to the hardware store and I got some

the hardware store and I got some

the hardware store and I got some housing conduit this is several thick

housing conduit this is several thick

housing conduit this is several thick strands of aluminum braided together and

strands of aluminum braided together and

strands of aluminum braided together and once you remove the outer plastic tubes

once you remove the outer plastic tubes

once you remove the outer plastic tubes you have some fairly high-grade aluminum

you have some fairly high-grade aluminum

you have some fairly high-grade aluminum that you can quickly melt down

that you can quickly melt down

that you can quickly melt down [Music]

all right there’s one big chunk of

all right there’s one big chunk of aluminum

aluminum

aluminum [Music]

all right I’ve taking two of the

all right I’ve taking two of the aluminum cables out of their plastic

aluminum cables out of their plastic

aluminum cables out of their plastic tubing I think this is going to be

tubing I think this is going to be

tubing I think this is going to be plenty of metal for our experiments

plenty of metal for our experiments

plenty of metal for our experiments today at this point if you have some

today at this point if you have some

today at this point if you have some large shears you can cut the aluminum

large shears you can cut the aluminum

large shears you can cut the aluminum cable up into chunks or you can just

cable up into chunks or you can just

cable up into chunks or you can just grab single strands and start untwisting

grab single strands and start untwisting

grab single strands and start untwisting it from the rest of the bunch

we of course have to make our pieces of

we of course have to make our pieces of aluminum small enough that they can fit

aluminum small enough that they can fit

aluminum small enough that they can fit into our crucible

into our crucible

into our crucible [Applause]

[Applause]

[Applause] [Music]

[Music]

[Music] all right we have our aluminum we have

all right we have our aluminum we have

all right we have our aluminum we have our three types of clay let’s go fire up

our three types of clay let’s go fire up

our three types of clay let’s go fire up the foundry and start melting some metal

the foundry and start melting some metal

the foundry and start melting some metal alright we’ve got our backyard foundry

alright we’ve got our backyard foundry

alright we’ve got our backyard foundry and our crucible for the aluminum let’s

and our crucible for the aluminum let’s

and our crucible for the aluminum let’s light it up

holy heat Batman toasted my finger right

holy heat Batman toasted my finger right through the glove

through the glove

through the glove our founder is going in at this point

our founder is going in at this point

our founder is going in at this point the crucible is bright orange so let’s

the crucible is bright orange so let’s

the crucible is bright orange so let’s start adding aluminum

there you go you can see it’s starting

there you go you can see it’s starting to melt already

to melt already

to melt already who lost a little bit to the outside

who lost a little bit to the outside

who lost a little bit to the outside there lilia that stuff just melts into a

there lilia that stuff just melts into a

there lilia that stuff just melts into a puddle looking nice and liquid

puddle looking nice and liquid

puddle looking nice and liquid [Music]

[Music]

[Music] our aluminum is nice and hot and first

our aluminum is nice and hot and first

our aluminum is nice and hot and first we’re gonna try pouring it into the

we’re gonna try pouring it into the

we’re gonna try pouring it into the fired clay

I hear a lot of crackling noises going

I hear a lot of crackling noises going on from that clay now that I’ve poured

on from that clay now that I’ve poured

on from that clay now that I’ve poured in the aluminum now there were already a

in the aluminum now there were already a

in the aluminum now there were already a few little cracks in the clay looking at

few little cracks in the clay looking at

few little cracks in the clay looking at it I think I see a few more they may

it I think I see a few more they may

it I think I see a few more they may have started to expand the heat from the

have started to expand the heat from the

have started to expand the heat from the metal is going to make the clay expand

metal is going to make the clay expand

metal is going to make the clay expand I’m not exactly sure what’s going to

I’m not exactly sure what’s going to

I’m not exactly sure what’s going to happen to it as it does there is a

happen to it as it does there is a

happen to it as it does there is a little bit of water gathering around the

little bit of water gathering around the

little bit of water gathering around the bottom I don’t know if that’s water that

bottom I don’t know if that’s water that

bottom I don’t know if that’s water that was somehow in the fired clay or if it’s

was somehow in the fired clay or if it’s

was somehow in the fired clay or if it’s water that was in cement pad beneath it

water that was in cement pad beneath it

water that was in cement pad beneath it or both that’s really cool shiny look I

or both that’s really cool shiny look I

or both that’s really cool shiny look I love the reflection of the sky and

love the reflection of the sky and

love the reflection of the sky and clouds in that there are lots of tiny

clouds in that there are lots of tiny

clouds in that there are lots of tiny little points appearing on the surface

little points appearing on the surface

little points appearing on the surface of the aluminum and they almost look

of the aluminum and they almost look

of the aluminum and they almost look like they could be bubbles rising up I

like they could be bubbles rising up I

like they could be bubbles rising up I wonder if that’s an effect of using the

wonder if that’s an effect of using the

wonder if that’s an effect of using the clay or if that’s just something that

clay or if that’s just something that

clay or if that’s just something that happens from the aluminum you can see

happens from the aluminum you can see

happens from the aluminum you can see that the dome on top is no longer quite

that the dome on top is no longer quite

that the dome on top is no longer quite as smooth and I think that’s because the

as smooth and I think that’s because the

as smooth and I think that’s because the cooling metal is starting to contract oh

cooling metal is starting to contract oh

cooling metal is starting to contract oh there we go it still feels a little bit

there we go it still feels a little bit

there we go it still feels a little bit soft but it is no longer liquid you can

soft but it is no longer liquid you can

soft but it is no longer liquid you can see as I poke it it doesn’t sink in or

see as I poke it it doesn’t sink in or

see as I poke it it doesn’t sink in or anything like that and it’s losing some

anything like that and it’s losing some

anything like that and it’s losing some of its shine as it starts to oxidize a

of its shine as it starts to oxidize a

of its shine as it starts to oxidize a little as well

little as well

little as well [Applause]

all right second batch is done let’s

all right second batch is done let’s pour this into the dry clay

pour this into the dry clay

pour this into the dry clay [Applause]

[Applause]

[Applause] [Music]

[Music]

[Music] [Applause]

whoa look at those bubbles holy cow I’ve

whoa look at those bubbles holy cow I’ve never seen aluminum do that that is

never seen aluminum do that that is

never seen aluminum do that that is super weird and I don’t want to get very

super weird and I don’t want to get very

super weird and I don’t want to get very close to it because I’m kind of afraid

close to it because I’m kind of afraid

close to it because I’m kind of afraid it’s gonna explode look ahead it looks

it’s gonna explode look ahead it looks

it’s gonna explode look ahead it looks alive oh man and now it’s oozing off

alive oh man and now it’s oozing off

alive oh man and now it’s oozing off this side that’s just poured down off of

this side that’s just poured down off of

this side that’s just poured down off of the side I guess it exploded okay so

the side I guess it exploded okay so

the side I guess it exploded okay so that was maybe a little bit too exciting

that was maybe a little bit too exciting

that was maybe a little bit too exciting after boiling for a couple seconds in

after boiling for a couple seconds in

after boiling for a couple seconds in the end fired clay the clay exploded and

the end fired clay the clay exploded and

the end fired clay the clay exploded and kind of shot molten aluminum into the

kind of shot molten aluminum into the

kind of shot molten aluminum into the air

air

air I had already backed off a little bit

I had already backed off a little bit

I had already backed off a little bit because I was afraid of that I think

because I was afraid of that I think

because I was afraid of that I think Marc our camera guy took a little bit of

Marc our camera guy took a little bit of

Marc our camera guy took a little bit of a the brunt of it he got a tiny bit of

a the brunt of it he got a tiny bit of

a the brunt of it he got a tiny bit of it on his glasses even so we’re

it on his glasses even so we’re

it on his glasses even so we’re definitely gonna figure out what we can

definitely gonna figure out what we can

definitely gonna figure out what we can do to improve the safety of this before

do to improve the safety of this before

do to improve the safety of this before we try pouring it into the wet clay

we try pouring it into the wet clay

we try pouring it into the wet clay which I’m pretty apprehensive about I’m

which I’m pretty apprehensive about I’m

which I’m pretty apprehensive about I’m pretty much positive it’s gonna explode

pretty much positive it’s gonna explode

pretty much positive it’s gonna explode so we’re gonna take some safety

so we’re gonna take some safety

so we’re gonna take some safety precautions on that one that looked

precautions on that one that looked

precautions on that one that looked really cool though all right our final

really cool though all right our final

really cool though all right our final batch is ready to go and this one’s

batch is ready to go and this one’s

batch is ready to go and this one’s gonna be poured into the wet clay but

gonna be poured into the wet clay but

gonna be poured into the wet clay but because I’m pretty much positive it’s

because I’m pretty much positive it’s

because I’m pretty much positive it’s going to explode I’ve taken a couple

going to explode I’ve taken a couple

going to explode I’ve taken a couple extra safety measures not only do I have

extra safety measures not only do I have

extra safety measures not only do I have the gloves but about its sleeves a hood

the gloves but about its sleeves a hood

the gloves but about its sleeves a hood and I’m gonna be putting the welding

and I’m gonna be putting the welding

and I’m gonna be putting the welding mask down I’m also just going to pour it

mask down I’m also just going to pour it

mask down I’m also just going to pour it and back away immediately and my

and back away immediately and my

and back away immediately and my cameraman is also not going to be

cameraman is also not going to be

cameraman is also not going to be standing so close to it this time

standing so close to it this time

standing so close to it this time [Music]

[Music]

[Music] [Applause]

[Applause]

[Applause] [Music]

[Music]

[Music] oh yeah lots of good bubbling action

oh yeah lots of good bubbling action

oh yeah lots of good bubbling action like last time

like last time

like last time I don’t think the clay is going to

I don’t think the clay is going to

I don’t think the clay is going to explode but I would be surprised if the

explode but I would be surprised if the

explode but I would be surprised if the aluminum doesn’t do anything hey maybe

aluminum doesn’t do anything hey maybe

aluminum doesn’t do anything hey maybe it’s settling down look at that you can

it’s settling down look at that you can

it’s settling down look at that you can see that the clay is actually drying out

see that the clay is actually drying out

see that the clay is actually drying out where it’s touching the aluminum a lot

where it’s touching the aluminum a lot

where it’s touching the aluminum a lot of cracking the top of this thing is

of cracking the top of this thing is

of cracking the top of this thing is starting to look like a volcano check it

starting to look like a volcano check it

starting to look like a volcano check it out the clay is still steaming the the

out the clay is still steaming the the

out the clay is still steaming the the aluminum is obviously still very hot and

aluminum is obviously still very hot and

aluminum is obviously still very hot and I’m not going to touch it for a while

I’m not going to touch it for a while

I’m not going to touch it for a while but it’s got a cool effect I think this

but it’s got a cool effect I think this

but it’s got a cool effect I think this might be a bubble in the aluminum so I’m

might be a bubble in the aluminum so I’m

might be a bubble in the aluminum so I’m gonna see if I can poke it pop it maybe

gonna see if I can poke it pop it maybe

gonna see if I can poke it pop it maybe it’s collapsing in so I think I’m right

it’s collapsing in so I think I’m right

it’s collapsing in so I think I’m right it’s just oh there we go I’ll look at

it’s just oh there we go I’ll look at

it’s just oh there we go I’ll look at that the inside like crater of the clay

that the inside like crater of the clay

that the inside like crater of the clay it’s picked up some of the clay any

it’s picked up some of the clay any

it’s picked up some of the clay any wound yeah you can see that is a bubble

wound yeah you can see that is a bubble

wound yeah you can see that is a bubble there’s all Hollow in there you can look

there’s all Hollow in there you can look

there’s all Hollow in there you can look down into it see if this one will come

down into it see if this one will come

down into it see if this one will come out oh no

out oh no

out oh no well our fired clay has become even more

well our fired clay has become even more

well our fired clay has become even more fragile and I think it already was Oh

fragile and I think it already was Oh

yep yep that is just all falling apart

yep yep that is just all falling apart it did cast fairly well it looks like

it did cast fairly well it looks like

it did cast fairly well it looks like there’s a little indentation that might

there’s a little indentation that might

there’s a little indentation that might have been a bit of an air bubble because

have been a bit of an air bubble because

have been a bit of an air bubble because there’s no little mound in the clay so

there’s no little mound in the clay so

there’s no little mound in the clay so I’m not sure where exactly that came

I’m not sure where exactly that came

I’m not sure where exactly that came from but there it is

from but there it is

from but there it is although the casting did it did come out

although the casting did it did come out

although the casting did it did come out fairly well I don’t know if it has

fairly well I don’t know if it has

fairly well I don’t know if it has enough detail that you would want to use

enough detail that you would want to use

enough detail that you would want to use fired clay for cast aluminum parts and I

fired clay for cast aluminum parts and I

fired clay for cast aluminum parts and I am quite sure that you don’t want to use

am quite sure that you don’t want to use

am quite sure that you don’t want to use dry clay for casting aluminum parts

dry clay for casting aluminum parts

dry clay for casting aluminum parts that’s just doesn’t work at all

that’s just doesn’t work at all

that’s just doesn’t work at all obviously that’s a neat looking thing

obviously that’s a neat looking thing

obviously that’s a neat looking thing but it doesn’t look like cast aluminum

but it doesn’t look like cast aluminum

but it doesn’t look like cast aluminum that’s still very warm if I hold this

that’s still very warm if I hold this

that’s still very warm if I hold this piece still in my hands for too long it

piece still in my hands for too long it

piece still in my hands for too long it will start to get uncomfortably hot but

will start to get uncomfortably hot but

will start to get uncomfortably hot but as long as I keep it moving it’s really

as long as I keep it moving it’s really

as long as I keep it moving it’s really not a problem at this point see that the

not a problem at this point see that the

not a problem at this point see that the aluminum so hot that it actually dried

aluminum so hot that it actually dried

aluminum so hot that it actually dried the clay out all the way through in the

the clay out all the way through in the

the clay out all the way through in the middle the purpose of today’s video is

middle the purpose of today’s video is

middle the purpose of today’s video is to see if we could cast molten aluminum

to see if we could cast molten aluminum

to see if we could cast molten aluminum in clay and we tried three different

in clay and we tried three different

in clay and we tried three different varieties we tried normal wet clay we

varieties we tried normal wet clay we

varieties we tried normal wet clay we tried some clay that had dried out what

tried some clay that had dried out what

tried some clay that had dried out what hadn’t been fired and then we also tried

hadn’t been fired and then we also tried

hadn’t been fired and then we also tried a piece of clay that had been fired what

a piece of clay that had been fired what

a piece of clay that had been fired what we found was that clay is probably not

we found was that clay is probably not

we found was that clay is probably not the best material to cast in our fired

the best material to cast in our fired

the best material to cast in our fired clay did hold its shape for the most

clay did hold its shape for the most

clay did hold its shape for the most part but it did crack apart when we

part but it did crack apart when we

part but it did crack apart when we tried taking the aluminum ingot out it

tried taking the aluminum ingot out it

tried taking the aluminum ingot out it mostly fell to pieces when we tried

mostly fell to pieces when we tried

mostly fell to pieces when we tried pouring our aluminum into the dry clay

pouring our aluminum into the dry clay

pouring our aluminum into the dry clay it seemed to be working for a second but

it seemed to be working for a second but

it seemed to be working for a second but then it started boiling it poured over

then it started boiling it poured over

then it started boiling it poured over the edge and then the whole thing

the edge and then the whole thing

the edge and then the whole thing exploded which was actually really cool

exploded which was actually really cool

exploded which was actually really cool looking but pretty dangerous as our

looking but pretty dangerous as our

looking but pretty dangerous as our cameraman did get splashed on just a

cameraman did get splashed on just a

cameraman did get splashed on just a tiny bit we then tried pouring it into

tiny bit we then tried pouring it into

tiny bit we then tried pouring it into wet clay which I thought was gonna just

wet clay which I thought was gonna just

wet clay which I thought was gonna just explode immediately I thought there

explode immediately I thought there

explode immediately I thought there would be violent amounts of steam and

would be violent amounts of steam and

would be violent amounts of steam and molten aluminum would go flying into the

molten aluminum would go flying into the

molten aluminum would go flying into the air but I was wrong it did bubble and

air but I was wrong it did bubble and

air but I was wrong it did bubble and boil which also looked really good but

boil which also looked really good but

boil which also looked really good but it didn’t really go anywhere

it didn’t really go anywhere

it didn’t really go anywhere it was pretty safe in the end the heat

it was pretty safe in the end the heat

it was pretty safe in the end the heat from the molten aluminum did start

from the molten aluminum did start

from the molten aluminum did start drying out the wet clay which I thought

drying out the wet clay which I thought

drying out the wet clay which I thought looked really cool it almost like a

looked really cool it almost like a

looked really cool it almost like a volcano especially while it was still

volcano especially while it was still

volcano especially while it was still steaming that was a really neat effect

steaming that was a really neat effect

steaming that was a really neat effect but I don’t think it’s a great tool for

but I don’t think it’s a great tool for

but I don’t think it’s a great tool for casting molten metal in because the

casting molten metal in because the

casting molten metal in because the final pieces of aluminum had a lot of

final pieces of aluminum had a lot of

final pieces of aluminum had a lot of air bubbles in it and wasn’t really the

air bubbles in it and wasn’t really the

air bubbles in it and wasn’t really the shape of the container it was poured

shape of the container it was poured

shape of the container it was poured into overall I think that sand works

into overall I think that sand works

into overall I think that sand works better for casting molten metal ding

better for casting molten metal ding

better for casting molten metal ding clay does although there might be

clay does although there might be

clay does although there might be another material that we can still use

another material that we can still use

another material that we can still use that will give even better and cleaner

that will give even better and cleaner

that will give even better and cleaner results there you have a casting molten

results there you have a casting molten

results there you have a casting molten metal in clay it’s a fun experiment

metal in clay it’s a fun experiment

metal in clay it’s a fun experiment although it’s a little bit dangerous and

although it’s a little bit dangerous and

although it’s a little bit dangerous and we didn’t get very clean results so I

we didn’t get very clean results so I

we didn’t get very clean results so I can’t say I really recommend it overall

can’t say I really recommend it overall

can’t say I really recommend it overall I’m very glad that we did this I learned

I’m very glad that we did this I learned

I’m very glad that we did this I learned something new that I’ve never even seen

something new that I’ve never even seen

something new that I’ve never even seen anyone try before it and although the

anyone try before it and although the

anyone try before it and although the result is not what I thought would

result is not what I thought would

result is not what I thought would happen and not something I was hoping

happen and not something I was hoping

happen and not something I was hoping for it was still a good experiment to

for it was still a good experiment to

for it was still a good experiment to try thank you for joining us for this

try thank you for joining us for this

try thank you for joining us for this video and we look forward to the next

video and we look forward to the next

video and we look forward to the next one talk to you then

see my face that was a little scary dude

see my face that was a little scary dude you all right yeah you got a little bit

you all right yeah you got a little bit

you all right yeah you got a little bit on your glasses lens holy cow

on your glasses lens holy cow

on your glasses lens holy cow and on your camera lens very front

and on your camera lens very front

and on your camera lens very front that’s crazy

hey my friends thanks for watching and

hey my friends thanks for watching and supporting our videos and thanks for

supporting our videos and thanks for

supporting our videos and thanks for welcoming Nate on to the channel it’s

welcoming Nate on to the channel it’s

welcoming Nate on to the channel it’s his first experience working on camera

his first experience working on camera

his first experience working on camera and he’ll soak up any validation you’re

and he’ll soak up any validation you’re

and he’ll soak up any validation you’re willing to give so do your best to make

willing to give so do your best to make

willing to give so do your best to make him feel at home and we’ll see in the

him feel at home and we’ll see in the

him feel at home and we’ll see in the next video

”

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