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Vacuum Forming a Silver Play Button (Real Play Button Molds)


hey what’s up guys today I’m hanging out

hey what’s up guys today I’m hanging out with John from boardshorts TV he’s got

with John from boardshorts TV he’s got

with John from boardshorts TV he’s got something that I wanted for years but

something that I wanted for years but

something that I wanted for years but never got and that’s a silver play

never got and that’s a silver play

never got and that’s a silver play button check it out oh there it is

button check it out oh there it is

button check it out oh there it is the idea here today is to take the

the idea here today is to take the

the idea here today is to take the silver play button to make a mold that

silver play button to make a mold that

silver play button to make a mold that we can turn into gummy candies chocolate

we can turn into gummy candies chocolate

we can turn into gummy candies chocolate or basically anything that we want or

or basically anything that we want or

or basically anything that we want or buttons so as long as John is cool with

buttons so as long as John is cool with

buttons so as long as John is cool with us ripping open his award no guarantees

us ripping open his award no guarantees

us ripping open his award no guarantees we’ll get this thing back in one piece

we’ll get this thing back in one piece

we’ll get this thing back in one piece but I’ve got insurance on it was cool

but I’ve got insurance on it was cool

but I’ve got insurance on it was cool when the bracket screws are removed you

when the bracket screws are removed you

when the bracket screws are removed you can basically slide the whole top right

can basically slide the whole top right

can basically slide the whole top right off and if we get lucky you know

off and if we get lucky you know

off and if we get lucky you know nice John’s button wait stop talk to my

nice John’s button wait stop talk to my

nice John’s button wait stop talk to my father you know what you can do is like

father you know what you can do is like

father you know what you can do is like modify this into a belt bub wouldn’t

modify this into a belt bub wouldn’t

modify this into a belt bub wouldn’t that be sweet like check out my hope

that be sweet like check out my hope

that be sweet like check out my hope that would actually book right there

that would actually book right there

that would actually book right there yeah do check that it works it works

yeah do check that it works it works

yeah do check that it works it works that would be a cooler belt buckle I

that would be a cooler belt buckle I

that would be a cooler belt buckle I forgot to mention this is a guy that

forgot to mention this is a guy that

forgot to mention this is a guy that invented CVX live in Salt Lake City a

invented CVX live in Salt Lake City a

invented CVX live in Salt Lake City a really cool event and I’ll probably be

really cool event and I’ll probably be

really cool event and I’ll probably be there next year what John’s got here is

there next year what John’s got here is

there next year what John’s got here is a plastic called HDPE that’s

a plastic called HDPE that’s

a plastic called HDPE that’s high-density polyethylene stuff I have

high-density polyethylene stuff I have

high-density polyethylene stuff I have over here is point zero to styrene this

over here is point zero to styrene this

over here is point zero to styrene this big black sheet here is 0.004 abs and

big black sheet here is 0.004 abs and

big black sheet here is 0.004 abs and abs is supposed to be really good for

abs is supposed to be really good for

abs is supposed to be really good for vacuum forming to vacuum mold this thing

vacuum forming to vacuum mold this thing

vacuum forming to vacuum mold this thing I already see a problem we’ve got these

I already see a problem we’ve got these

I already see a problem we’ve got these little nubs here so we’re gonna have to

little nubs here so we’re gonna have to

little nubs here so we’re gonna have to take a grinder and shave those off and

take a grinder and shave those off and

take a grinder and shave those off and then use the belt sander to get all flat

really but I think there might be a way

really but I think there might be a way around then that’s just by using a

around then that’s just by using a

around then that’s just by using a little bit of dollar-store foam board

little bit of dollar-store foam board

little bit of dollar-store foam board and the styro-slicer’ maybe we can push

and the styro-slicer’ maybe we can push

and the styro-slicer’ maybe we can push this thing down through carve around the

this thing down through carve around the

this thing down through carve around the edge have a really clean button to use

[Music]

[Music] okay so here’s the idea guys John’s just

okay so here’s the idea guys John’s just

okay so here’s the idea guys John’s just got a couple holes in this foam that

got a couple holes in this foam that

got a couple holes in this foam that should accommodate these little rivets

should accommodate these little rivets

should accommodate these little rivets they’re what’s really impressive as you

they’re what’s really impressive as you

they’re what’s really impressive as you can see it almost lines up perfectly

can see it almost lines up perfectly

can see it almost lines up perfectly flush we press this flat turn on the

flush we press this flat turn on the

flush we press this flat turn on the foam cutter and we’re going to cut a

foam cutter and we’re going to cut a

foam cutter and we’re going to cut a clean line all the way around this

clean line all the way around this

clean line all the way around this button I’ll have to do now is take a

button I’ll have to do now is take a

button I’ll have to do now is take a sounding sponge and kind of clean up

sounding sponge and kind of clean up

sounding sponge and kind of clean up some of these edges to get rid of that

some of these edges to get rid of that

some of these edges to get rid of that jagged styrofoam and the rest should be

jagged styrofoam and the rest should be

jagged styrofoam and the rest should be pretty easy we’re basically just going

pretty easy we’re basically just going

pretty easy we’re basically just going to take the frame for our vacuum former

to take the frame for our vacuum former

to take the frame for our vacuum former staple some plastic to it stick it in

staple some plastic to it stick it in

staple some plastic to it stick it in the oven and stick it on our back end

the oven and stick it on our back end

the oven and stick it on our back end for my machine so much sure what we’re

for my machine so much sure what we’re

for my machine so much sure what we’re doing here so now we got the styrofoam

doing here so now we got the styrofoam

doing here so now we got the styrofoam reinforced I think this is ready to

reinforced I think this is ready to

reinforced I think this is ready to vacuum form for that we’re going to need

vacuum form for that we’re going to need

vacuum form for that we’re going to need a vacuum forming machine but it doesn’t

a vacuum forming machine but it doesn’t

a vacuum forming machine but it doesn’t have to be something complicated it

have to be something complicated it

have to be something complicated it could be as simple as this one that I

could be as simple as this one that I

could be as simple as this one that I made five years ago you see I just

made five years ago you see I just

made five years ago you see I just hacked it out of scrap wood and some

hacked it out of scrap wood and some

hacked it out of scrap wood and some perfboard and reinforced it with duct

perfboard and reinforced it with duct

perfboard and reinforced it with duct tape to help keep it airtight this was

tape to help keep it airtight this was

tape to help keep it airtight this was inspired by a project I saw by Kipkay

inspired by a project I saw by Kipkay

inspired by a project I saw by Kipkay about five years ago we did a video for

about five years ago we did a video for

about five years ago we did a video for Make Magazine I got a big old dusty shot

Make Magazine I got a big old dusty shot

Make Magazine I got a big old dusty shot back that I use this thing is 16 gallons

back that I use this thing is 16 gallons

back that I use this thing is 16 gallons 6.25 horsepower so it’s got a lot of

6.25 horsepower so it’s got a lot of

6.25 horsepower so it’s got a lot of suck you can see it takes a bit to get

suck you can see it takes a bit to get

suck you can see it takes a bit to get it in there and that’s not moving and

it in there and that’s not moving and

it in there and that’s not moving and that’s going to suck all the air through

that’s going to suck all the air through

that’s going to suck all the air through these holes and only cares about the

these holes and only cares about the

these holes and only cares about the amount of suckage okay so here’s the

amount of suckage okay so here’s the

amount of suckage okay so here’s the idea we got our button reinforced it’s

idea we got our button reinforced it’s

idea we got our button reinforced it’s going to go on top of the vacuum former

going to go on top of the vacuum former

going to go on top of the vacuum former we’re going to get a little bit of

we’re going to get a little bit of

we’re going to get a little bit of plastic we can staple around the top put

plastic we can staple around the top put

plastic we can staple around the top put it in an oven and warm it up until it

it in an oven and warm it up until it

it in an oven and warm it up until it gets saggy they’re going to flip it over

gets saggy they’re going to flip it over

gets saggy they’re going to flip it over put it on top of the play button and

put it on top of the play button and

put it on top of the play button and turn the vacuum on look it’s already

turn the vacuum on look it’s already

turn the vacuum on look it’s already starting to get soft in here you can see

starting to get soft in here you can see

starting to get soft in here you can see around all the staples it’s starting to

around all the staples it’s starting to

around all the staples it’s starting to wrinkle you ready John standing by right

wrinkle you ready John standing by right

wrinkle you ready John standing by right here we go initiate suckage

hey check that out guys stealing that

hey check that out guys stealing that John what do you think that’s beautiful

John what do you think that’s beautiful

John what do you think that’s beautiful take your position

take your position

take your position [Music]

[Music]

[Music] [Applause]

check this out guy that suction worked

check this out guy that suction worked out really really well it left the play

out really really well it left the play

out really really well it left the play button looking fantastic pull this up

button looking fantastic pull this up

button looking fantastic pull this up here you see actually the button still

here you see actually the button still

here you see actually the button still stuck in there I’m surprised the

stuck in there I’m surprised the

stuck in there I’m surprised the styrofoam isn’t melting with how hot

styrofoam isn’t melting with how hot

styrofoam isn’t melting with how hot that is but look how beautiful that

that is but look how beautiful that

that is but look how beautiful that comes out guys can initiate suckage

[Music]

[Music] that thing is so durable that’s like

that thing is so durable that’s like

that thing is so durable that’s like what our fourth mold

what our fourth mold

what our fourth mold nicely done John boom all right guys

nicely done John boom all right guys

nicely done John boom all right guys we’re doing it we’re going to try the

we’re doing it we’re going to try the

we’re doing it we’re going to try the HDPE it’s a little bit opaque at first

HDPE it’s a little bit opaque at first

HDPE it’s a little bit opaque at first but once it heats up and starts drooping

but once it heats up and starts drooping

but once it heats up and starts drooping it’ll turn clear this is our first round

it’ll turn clear this is our first round

it’ll turn clear this is our first round let’s see what happens

let’s see what happens

let’s see what happens kahlan’s I’ve been in the way longer

kahlan’s I’ve been in the way longer

kahlan’s I’ve been in the way longer than the styrene I wonder if we should

than the styrene I wonder if we should

than the styrene I wonder if we should turn the temperature better to

turn the temperature better to

turn the temperature better to temperature rap Pizza Pizza temperature

temperature rap Pizza Pizza temperature

temperature rap Pizza Pizza temperature our HDPE has not gone clear yet that is

our HDPE has not gone clear yet that is

our HDPE has not gone clear yet that is sagging down about two inches so I think

sagging down about two inches so I think

sagging down about two inches so I think we’re just going to go ahead and throw

we’re just going to go ahead and throw

we’re just going to go ahead and throw it on the former and see how it does at

it on the former and see how it does at

it on the former and see how it does at this state before we push it any further

this state before we push it any further

this state before we push it any further initiating Wow so HDPE obviously takes a

initiating Wow so HDPE obviously takes a

initiating Wow so HDPE obviously takes a lot longer to set up it actually sucked

lot longer to set up it actually sucked

lot longer to set up it actually sucked the plastic right through the holes

the plastic right through the holes

the plastic right through the holes there so we lost a bit of our suction I

there so we lost a bit of our suction I

there so we lost a bit of our suction I thought for sure that foam would have

thought for sure that foam would have

thought for sure that foam would have melted oh yeah look at that it’s all

melted oh yeah look at that it’s all

melted oh yeah look at that it’s all like wrinkly on the inside it’s a little

like wrinkly on the inside it’s a little

like wrinkly on the inside it’s a little bit flimsier – all right let’s throw a

bit flimsier – all right let’s throw a

bit flimsier – all right let’s throw a sheet of ABS as a last experiment and

sheet of ABS as a last experiment and

sheet of ABS as a last experiment and collagen can’t imagine this stuff is

collagen can’t imagine this stuff is

collagen can’t imagine this stuff is gonna work

gonna work

gonna work Oh droopy crap okay ready

oh yes

oh yes yeah and so we’re heating this up at 450

yeah and so we’re heating this up at 450

yeah and so we’re heating this up at 450 degrees Fahrenheit how long did that

degrees Fahrenheit how long did that

degrees Fahrenheit how long did that take like two minutes you know I was

take like two minutes you know I was

take like two minutes you know I was quick I was surprised that we got a

quick I was surprised that we got a

quick I was surprised that we got a black play button check out the other

black play button check out the other

black play button check out the other side oh yeah but this is what I love is

side oh yeah but this is what I love is

side oh yeah but this is what I love is I love the texture on the front of that

I love the texture on the front of that

I love the texture on the front of that button no that’s cool so there you go

button no that’s cool so there you go

button no that’s cool so there you go guys that’s how to use a few simple

guys that’s how to use a few simple

guys that’s how to use a few simple materials to vacuum cast your own candy

materials to vacuum cast your own candy

materials to vacuum cast your own candy molds at home with styrene ABS HDPE

molds at home with styrene ABS HDPE

molds at home with styrene ABS HDPE alright guys thanks so much for hanging

alright guys thanks so much for hanging

alright guys thanks so much for hanging out with us today big thanks to John for

out with us today big thanks to John for

out with us today big thanks to John for coming out here and sacrificing his

coming out here and sacrificing his

coming out here and sacrificing his silver play button for my cause John I

silver play button for my cause John I

silver play button for my cause John I promise I will fix this for you at some

promise I will fix this for you at some

promise I will fix this for you at some point in time but I’m going to use it to

point in time but I’m going to use it to

point in time but I’m going to use it to make a bunch more molds first and maybe

make a bunch more molds first and maybe

make a bunch more molds first and maybe even try casting some chocolates with it

even try casting some chocolates with it

even try casting some chocolates with it as well they try me out Brad has been

as well they try me out Brad has been

as well they try me out Brad has been fun it’s been a blend and he’s got a

fun it’s been a blend and he’s got a

fun it’s been a blend and he’s got a channel called boardshorts TV it’s super

channel called boardshorts TV it’s super

channel called boardshorts TV it’s super super awesome five hundred thousand

super awesome five hundred thousand

super awesome five hundred thousand subscribers they basically have kids

subscribers they basically have kids

subscribers they basically have kids tell stories and then they act along to

tell stories and then they act along to

tell stories and then they act along to the stories hey guys thanks so much for

the stories hey guys thanks so much for

the stories hey guys thanks so much for joining us for this experiment we’ll be

joining us for this experiment we’ll be

joining us for this experiment we’ll be looking for your next project video talk

looking for your next project video talk

looking for your next project video talk to you then

to you then

to you then [Music]

”

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