
for this project I’m going to show you how to forge a mini Master Sword out of
how to forge a mini Master Sword out of
how to forge a mini Master Sword out of styrofoam make one just for fun and
styrofoam make one just for fun and
styrofoam make one just for fun and cosplay or bury it in a bucket of sand
cosplay or bury it in a bucket of sand
cosplay or bury it in a bucket of sand and turn it into solid metal however you
and turn it into solid metal however you
and turn it into solid metal however you wield your power is completely up to you
wield your power is completely up to you
wield your power is completely up to you because with this legendary sword you
because with this legendary sword you
because with this legendary sword you are the master
let’s begin this project with another
let’s begin this project with another sheet of dollar-store foam board and the
sheet of dollar-store foam board and the
sheet of dollar-store foam board and the hot wire styro-slicer’ I showed you how
hot wire styro-slicer’ I showed you how
hot wire styro-slicer’ I showed you how to build in a previous project you’ll
to build in a previous project you’ll
to build in a previous project you’ll also need this mini master sword
also need this mini master sword
also need this mini master sword template I drew in Photoshop and you can
template I drew in Photoshop and you can
template I drew in Photoshop and you can have it for free if you just say thank
have it for free if you just say thank
have it for free if you just say thank you and check the description for a link
you and check the description for a link
you and check the description for a link now you probably remember the dollar
now you probably remember the dollar
now you probably remember the dollar store foam board is just a layer of foam
store foam board is just a layer of foam
store foam board is just a layer of foam sandwiched between two pieces of paper
sandwiched between two pieces of paper
sandwiched between two pieces of paper and if we carefully use a fingernail to
and if we carefully use a fingernail to
and if we carefully use a fingernail to pull up on one of the corners the paper
pull up on one of the corners the paper
pull up on one of the corners the paper peels right off with hardly any trouble
peels right off with hardly any trouble
peels right off with hardly any trouble at all
at all
at all alright let’s get busy cutting out all
alright let’s get busy cutting out all
alright let’s get busy cutting out all the individual pieces from the template
the individual pieces from the template
the individual pieces from the template and if you want to save yourself from
and if you want to save yourself from
and if you want to save yourself from having to glue them on and simply print
having to glue them on and simply print
having to glue them on and simply print your templates on full-page label paper
your templates on full-page label paper
your templates on full-page label paper instead cut all the shapes out as
instead cut all the shapes out as
instead cut all the shapes out as cleanly and neatly as you can then go
cleanly and neatly as you can then go
cleanly and neatly as you can then go find a glue stick so we can stick them
find a glue stick so we can stick them
find a glue stick so we can stick them firmly onto the foam board next now when
firmly onto the foam board next now when
firmly onto the foam board next now when you’re adding glue to the back of the
you’re adding glue to the back of the
you’re adding glue to the back of the paper templates you don’t actually need
paper templates you don’t actually need
paper templates you don’t actually need to smear the entire piece of paper
to smear the entire piece of paper
to smear the entire piece of paper that’ll only make it trickier to get off
that’ll only make it trickier to get off
that’ll only make it trickier to get off later on so just add a generous coating
later on so just add a generous coating
later on so just add a generous coating around the edges instead then take time
around the edges instead then take time
around the edges instead then take time to position the template carefully on
to position the template carefully on
to position the template carefully on the foam board pressing the edges down
the foam board pressing the edges down
the foam board pressing the edges down as smoothly as you can get them and if
as smoothly as you can get them and if
as smoothly as you can get them and if you utilize a space by keeping the
you utilize a space by keeping the
you utilize a space by keeping the pieces close together you’ll be able to
pieces close together you’ll be able to
pieces close together you’ll be able to get three swords from one board if
get three swords from one board if
get three swords from one board if everything looks smooth and secure then
everything looks smooth and secure then
everything looks smooth and secure then go ahead and power up the styro-slicer’
go ahead and power up the styro-slicer’
go ahead and power up the styro-slicer’ the styro-slicer’ is a homemade hot wire
the styro-slicer’ is a homemade hot wire
the styro-slicer’ is a homemade hot wire foam cutting factory that has adjustable
foam cutting factory that has adjustable
foam cutting factory that has adjustable power settings for slicing styrofoam of
power settings for slicing styrofoam of
power settings for slicing styrofoam of all shapes and sizes and can probably
all shapes and sizes and can probably
all shapes and sizes and can probably create any custom cosplay or foam prop
create any custom cosplay or foam prop
create any custom cosplay or foam prop you can think up all right the first
you can think up all right the first
you can think up all right the first thing we need to do with this foam board
thing we need to do with this foam board
thing we need to do with this foam board is chop the templates down into
is chop the templates down into
is chop the templates down into manageable pieces
manageable pieces
manageable pieces I typically slide the foam up and down
I typically slide the foam up and down
I typically slide the foam up and down the wire a few times to rough out the
the wire a few times to rough out the
the wire a few times to rough out the foam pieces a little faster then
foam pieces a little faster then
foam pieces a little faster then carefully Tracy to the shapes once
carefully Tracy to the shapes once
carefully Tracy to the shapes once they’re smaller and easier to work with
they’re smaller and easier to work with
they’re smaller and easier to work with now the two base blades need some really
now the two base blades need some really
now the two base blades need some really special attentions let’s focus on them
special attentions let’s focus on them
special attentions let’s focus on them next tracing around the edges of just
next tracing around the edges of just
next tracing around the edges of just the hilt and the handles first you can
the hilt and the handles first you can
the hilt and the handles first you can see the hot wire slices easily through
see the hot wire slices easily through
see the hot wire slices easily through the foam but doesn’t actually go through
the foam but doesn’t actually go through
the foam but doesn’t actually go through the paper that’s really cool because it
the paper that’s really cool because it
the paper that’s really cool because it leaves us with a really smooth and
leaves us with a really smooth and
leaves us with a really smooth and professional-looking cut now hopefully
professional-looking cut now hopefully
professional-looking cut now hopefully you didn’t cut the blade out yet because
you didn’t cut the blade out yet because
you didn’t cut the blade out yet because there’s a cool little trick I’m going to
there’s a cool little trick I’m going to
there’s a cool little trick I’m going to show you for doing that next move the
show you for doing that next move the
show you for doing that next move the arm of the styro-slicer’ to the side of
arm of the styro-slicer’ to the side of
arm of the styro-slicer’ to the side of the cutting base then slide the wire
the cutting base then slide the wire
the cutting base then slide the wire back into the center of the work surface
back into the center of the work surface
back into the center of the work surface and you’ll see you can adjust the angle
and you’ll see you can adjust the angle
and you’ll see you can adjust the angle of the wire how cool is that
of the wire how cool is that
of the wire how cool is that this means that now we can give our
this means that now we can give our
this means that now we can give our blade a nice beveled edge so set the
blade a nice beveled edge so set the
blade a nice beveled edge so set the wire around 45 degrees and double check
wire around 45 degrees and double check
wire around 45 degrees and double check it’s pointing away from you then lay the
it’s pointing away from you then lay the
it’s pointing away from you then lay the sword flat on the cutting base and trace
sword flat on the cutting base and trace
sword flat on the cutting base and trace the blade
the blade
the blade keep the wire is perpendicular to the
keep the wire is perpendicular to the
keep the wire is perpendicular to the lines of the template as you can then
lines of the template as you can then
lines of the template as you can then carefully trace the edges in four
carefully trace the edges in four
carefully trace the edges in four separate passes when you made it around
separate passes when you made it around
separate passes when you made it around to the other side of the hill then stop
to the other side of the hill then stop
to the other side of the hill then stop and pull the sword straight back to warn
and pull the sword straight back to warn
and pull the sword straight back to warn you to release the wire go ahead and
you to release the wire go ahead and
you to release the wire go ahead and peel the styrofoam off from around the
peel the styrofoam off from around the
peel the styrofoam off from around the edges and take a look at that cool
edges and take a look at that cool
edges and take a look at that cool beveled blade and now that you got the
beveled blade and now that you got the
beveled blade and now that you got the hang of it go ahead and do the other
hang of it go ahead and do the other
hang of it go ahead and do the other sword the same way so we can move on to
sword the same way so we can move on to
sword the same way so we can move on to modifying the thickness of the handle
modifying the thickness of the handle
modifying the thickness of the handle next now for this next trick you’re
next now for this next trick you’re
next now for this next trick you’re going to need to adjust the blade of the
going to need to adjust the blade of the
going to need to adjust the blade of the styro-slicer’ so it hangs horizontally
styro-slicer’ so it hangs horizontally
styro-slicer’ so it hangs horizontally over the cutting base and just like that
over the cutting base and just like that
over the cutting base and just like that you’ve got the ability to cut foam bits
you’ve got the ability to cut foam bits
you’ve got the ability to cut foam bits in half the blade can adjust to any
in half the blade can adjust to any
in half the blade can adjust to any thickness you want but for simplicity
thickness you want but for simplicity
thickness you want but for simplicity we’ll just be cutting a few select
we’ll just be cutting a few select
we’ll just be cutting a few select pieces in half the only parts that
pieces in half the only parts that
pieces in half the only parts that actually need to be downsized are the
actually need to be downsized are the
actually need to be downsized are the two small blades and the two handle
two small blades and the two handle
two small blades and the two handle grips which you can see leave us with
grips which you can see leave us with
grips which you can see leave us with four of each but you can scrap the ones
four of each but you can scrap the ones
four of each but you can scrap the ones with paper glued to them because we
with paper glued to them because we
with paper glued to them because we won’t be needing them anymore
won’t be needing them anymore
won’t be needing them anymore alright the pieces are all cut to shape
alright the pieces are all cut to shape
alright the pieces are all cut to shape so let’s peel the paper templates off
so let’s peel the paper templates off
so let’s peel the paper templates off the foam and if you’re careful not to
the foam and if you’re careful not to
the foam and if you’re careful not to rip the paper you can actually use the
rip the paper you can actually use the
rip the paper you can actually use the templates again to make another sword
templates again to make another sword
templates again to make another sword now before going any further it’s a good
now before going any further it’s a good
now before going any further it’s a good idea to lay out all the pieces on a
idea to lay out all the pieces on a
idea to lay out all the pieces on a table to make sure they’re all there you
table to make sure they’re all there you
table to make sure they’re all there you should have 28 pieces altogether and if
should have 28 pieces altogether and if
should have 28 pieces altogether and if you do then let’s get busy gluing them
you do then let’s get busy gluing them
you do then let’s get busy gluing them together there’s a little diagram on the
together there’s a little diagram on the
together there’s a little diagram on the template that shows how the finished
template that shows how the finished
template that shows how the finished sword is going to look so start
sword is going to look so start
sword is going to look so start assembling it by laying one of the base
assembling it by laying one of the base
assembling it by laying one of the base blades flat on the table and gluing the
blades flat on the table and gluing the
blades flat on the table and gluing the hilt to the top take a little time to
hilt to the top take a little time to
hilt to the top take a little time to adjust the bottom and the sides they
adjust the bottom and the sides they
adjust the bottom and the sides they match up with the base plate on the
match up with the base plate on the
match up with the base plate on the bottom then simply follow the pattern
bottom then simply follow the pattern
bottom then simply follow the pattern for the rest of the pieces and you
for the rest of the pieces and you
for the rest of the pieces and you should end up with two completed sides
should end up with two completed sides
should end up with two completed sides of the sword that look identical now
of the sword that look identical now
of the sword that look identical now simply add a generous amount of glue to
simply add a generous amount of glue to
simply add a generous amount of glue to the flat sides on the bottom then gently
the flat sides on the bottom then gently
the flat sides on the bottom then gently but firmly seal them together that’s
but firmly seal them together that’s
but firmly seal them together that’s pretty much it all that’s left for
pretty much it all that’s left for
pretty much it all that’s left for finishing our Master Sword now is
finishing our Master Sword now is
finishing our Master Sword now is carving out the Triforce use a pair of
carving out the Triforce use a pair of
carving out the Triforce use a pair of scissors or an x-acto knife to carefully
scissors or an x-acto knife to carefully
scissors or an x-acto knife to carefully draw the three lines to form a triangle
draw the three lines to form a triangle
draw the three lines to form a triangle in the middle then carve the little
in the middle then carve the little
in the middle then carve the little channels as deep as you like with that
channels as deep as you like with that
channels as deep as you like with that final step your 3d foam sword is
final step your 3d foam sword is
final step your 3d foam sword is finished and of course you can get
finished and of course you can get
finished and of course you can get creative and customize it any way you
creative and customize it any way you
creative and customize it any way you want I gently sanded the sword with a
want I gently sanded the sword with a
want I gently sanded the sword with a 220 grit sanding sponge to smooth down
220 grit sanding sponge to smooth down
220 grit sanding sponge to smooth down any imperfections making our little
any imperfections making our little
any imperfections making our little homemade creation look surprisingly
homemade creation look surprisingly
homemade creation look surprisingly professional now before you get too
professional now before you get too
professional now before you get too crazy with your sword it’s a good idea
crazy with your sword it’s a good idea
crazy with your sword it’s a good idea to leave it overnight so the glue has a
to leave it overnight so the glue has a
to leave it overnight so the glue has a chance to dry completely and if you plan
chance to dry completely and if you plan
chance to dry completely and if you plan on turning your sword and aluminum
on turning your sword and aluminum
on turning your sword and aluminum you’re going to need a foam riser like
you’re going to need a foam riser like
you’re going to need a foam riser like this as well so you might as well make
this as well so you might as well make
this as well so you might as well make one of those while you’re waiting simply
one of those while you’re waiting simply
one of those while you’re waiting simply cut the riser to whatever length you
cut the riser to whatever length you
cut the riser to whatever length you need then bury the sword in a bucket of
need then bury the sword in a bucket of
need then bury the sword in a bucket of sand and pour hot molten aluminum over
sand and pour hot molten aluminum over
sand and pour hot molten aluminum over top you’ll see the styrofoam vaporizes
top you’ll see the styrofoam vaporizes
top you’ll see the styrofoam vaporizes instantly from the extreme temperature
instantly from the extreme temperature
instantly from the extreme temperature allowing a metal to flow in and take its
allowing a metal to flow in and take its
allowing a metal to flow in and take its place before the sand even has a chance
place before the sand even has a chance
place before the sand even has a chance to collapse after 5 to 10 minutes of
to collapse after 5 to 10 minutes of
to collapse after 5 to 10 minutes of cooling the metal will still be scalding
cooling the metal will still be scalding
cooling the metal will still be scalding hot but should be hard enough for you to
hot but should be hard enough for you to
hot but should be hard enough for you to grip on to with a pair of pliers or
grip on to with a pair of pliers or
grip on to with a pair of pliers or channel locks you can unearth the sword
channel locks you can unearth the sword
channel locks you can unearth the sword from the sand now the finer of the sand
from the sand now the finer of the sand
from the sand now the finer of the sand you use the more detail will be captured
you use the more detail will be captured
you use the more detail will be captured in your casting and if you’re happy with
in your casting and if you’re happy with
in your casting and if you’re happy with how it looks just dip the whole thing in
how it looks just dip the whole thing in
how it looks just dip the whole thing in a bucket of water to cool it then clean
a bucket of water to cool it then clean
a bucket of water to cool it then clean it up a bit to finish it off these
it up a bit to finish it off these
it up a bit to finish it off these swords will take some time and some
swords will take some time and some
swords will take some time and some skill to make but they’re so low-cost
skill to make but they’re so low-cost
skill to make but they’re so low-cost that you can make a whole arsenal of
that you can make a whole arsenal of
that you can make a whole arsenal of foam weaponry for just a couple of bucks
foam weaponry for just a couple of bucks
foam weaponry for just a couple of bucks in a bit of your time well now you know
in a bit of your time well now you know
in a bit of your time well now you know how to use a little electricity and some
how to use a little electricity and some
how to use a little electricity and some dollar-store foam board to forge a
dollar-store foam board to forge a
dollar-store foam board to forge a powerful and impressive mini Master
powerful and impressive mini Master
powerful and impressive mini Master Sword by the way if you try
Sword by the way if you try
Sword by the way if you try experimenting with different kinds of
experimenting with different kinds of
experimenting with different kinds of metals you’ll probably find you can cast
metals you’ll probably find you can cast
metals you’ll probably find you can cast a sword from just about anything you
a sword from just about anything you
a sword from just about anything you want i melted a few handfuls of bullet
want i melted a few handfuls of bullet
want i melted a few handfuls of bullet casings and turn them into a golden
casings and turn them into a golden
casings and turn them into a golden sword it’s over three times heavier than
sword it’s over three times heavier than
sword it’s over three times heavier than aluminum but it makes a really cool
aluminum but it makes a really cool
aluminum but it makes a really cool addition to my metal casting collection
addition to my metal casting collection
addition to my metal casting collection well that’s it for now if you liked this
well that’s it for now if you liked this
well that’s it for now if you liked this project perhaps you’ll like some of my
project perhaps you’ll like some of my
project perhaps you’ll like some of my others check them out at the king of
others check them out at the king of
others check them out at the king of random calm hey guys i’m sharing the
random calm hey guys i’m sharing the
random calm hey guys i’m sharing the love today with my good friend colin
love today with my good friend colin
love today with my good friend colin furze who’s probably the Internet’s most
furze who’s probably the Internet’s most
furze who’s probably the Internet’s most amazing mad inventor and he’s doing so
amazing mad inventor and he’s doing so
amazing mad inventor and he’s doing so many amazing things right now on his
many amazing things right now on his
many amazing things right now on his youtube channel
youtube channel
youtube channel I found Colin’s channel over a year and
I found Colin’s channel over a year and
I found Colin’s channel over a year and a half ago when he built a wrist mounted
a half ago when he built a wrist mounted
a half ago when he built a wrist mounted pyro torch that shoots flames over 12
pyro torch that shoots flames over 12
pyro torch that shoots flames over 12 feet long I’ve been amazed by all those
feet long I’ve been amazed by all those
feet long I’ve been amazed by all those crazy inspiring ideas ever since this is
crazy inspiring ideas ever since this is
crazy inspiring ideas ever since this is a man driven by passion and adrenaline
a man driven by passion and adrenaline
a man driven by passion and adrenaline with no regard for health or safety
with no regard for health or safety
with no regard for health or safety which is one of the reasons I really
which is one of the reasons I really
which is one of the reasons I really like them Colin’s made some pretty epic
like them Colin’s made some pretty epic
like them Colin’s made some pretty epic projects you might have already come
projects you might have already come
projects you might have already come across like a retractable hidden blade
across like a retractable hidden blade
across like a retractable hidden blade from the Assassin’s Creed video games
from the Assassin’s Creed video games
from the Assassin’s Creed video games and a fully functional set of Wolverine
and a fully functional set of Wolverine
and a fully functional set of Wolverine claws if you haven’t seen those videos
claws if you haven’t seen those videos
claws if you haven’t seen those videos yet then check them out down here he’s
yet then check them out down here he’s
yet then check them out down here he’s also made magneto shoes an ice bike and
also made magneto shoes an ice bike and
also made magneto shoes an ice bike and even remote-controlled trashcan how
even remote-controlled trashcan how
even remote-controlled trashcan how funny of that Colin’s an ex plumber with
funny of that Colin’s an ex plumber with
funny of that Colin’s an ex plumber with no engineering qualifications at all and
no engineering qualifications at all and
no engineering qualifications at all and is constantly pushing himself and the
is constantly pushing himself and the
is constantly pushing himself and the boundaries of sanity to bring you
boundaries of sanity to bring you
boundaries of sanity to bring you high-quality entertainment so go check
high-quality entertainment so go check
high-quality entertainment so go check him out he’s a real out-of-the-box
him out he’s a real out-of-the-box
him out he’s a real out-of-the-box thinker and he can make
thinker and he can make
thinker and he can make anything and if Collins sent you here
anything and if Collins sent you here
anything and if Collins sent you here from his channel then welcome aboard
from his channel then welcome aboard
from his channel then welcome aboard I’ve made a playlist of projects I think
I’ve made a playlist of projects I think
I’ve made a playlist of projects I think you might like and stuck them right here
you might like and stuck them right here
you might like and stuck them right here thanks again and I’ll see you in the
thanks again and I’ll see you in the
thanks again and I’ll see you in the next project video I’ll talk to you then
”
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