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How To Make The “Mini Master Sword”


for this project I’m going to show you

for this project I’m going to show you how to forge a mini Master Sword out of

how to forge a mini Master Sword out of

how to forge a mini Master Sword out of styrofoam make one just for fun and

styrofoam make one just for fun and

styrofoam make one just for fun and cosplay or bury it in a bucket of sand

cosplay or bury it in a bucket of sand

cosplay or bury it in a bucket of sand and turn it into solid metal however you

and turn it into solid metal however you

and turn it into solid metal however you wield your power is completely up to you

wield your power is completely up to you

wield your power is completely up to you because with this legendary sword you

because with this legendary sword you

because with this legendary sword you are the master

let’s begin this project with another

let’s begin this project with another sheet of dollar-store foam board and the

sheet of dollar-store foam board and the

sheet of dollar-store foam board and the hot wire styro-slicer’ I showed you how

hot wire styro-slicer’ I showed you how

hot wire styro-slicer’ I showed you how to build in a previous project you’ll

to build in a previous project you’ll

to build in a previous project you’ll also need this mini master sword

also need this mini master sword

also need this mini master sword template I drew in Photoshop and you can

template I drew in Photoshop and you can

template I drew in Photoshop and you can have it for free if you just say thank

have it for free if you just say thank

have it for free if you just say thank you and check the description for a link

you and check the description for a link

you and check the description for a link now you probably remember the dollar

now you probably remember the dollar

now you probably remember the dollar store foam board is just a layer of foam

store foam board is just a layer of foam

store foam board is just a layer of foam sandwiched between two pieces of paper

sandwiched between two pieces of paper

sandwiched between two pieces of paper and if we carefully use a fingernail to

and if we carefully use a fingernail to

and if we carefully use a fingernail to pull up on one of the corners the paper

pull up on one of the corners the paper

pull up on one of the corners the paper peels right off with hardly any trouble

peels right off with hardly any trouble

peels right off with hardly any trouble at all

at all

at all alright let’s get busy cutting out all

alright let’s get busy cutting out all

alright let’s get busy cutting out all the individual pieces from the template

the individual pieces from the template

the individual pieces from the template and if you want to save yourself from

and if you want to save yourself from

and if you want to save yourself from having to glue them on and simply print

having to glue them on and simply print

having to glue them on and simply print your templates on full-page label paper

your templates on full-page label paper

your templates on full-page label paper instead cut all the shapes out as

instead cut all the shapes out as

instead cut all the shapes out as cleanly and neatly as you can then go

cleanly and neatly as you can then go

cleanly and neatly as you can then go find a glue stick so we can stick them

find a glue stick so we can stick them

find a glue stick so we can stick them firmly onto the foam board next now when

firmly onto the foam board next now when

firmly onto the foam board next now when you’re adding glue to the back of the

you’re adding glue to the back of the

you’re adding glue to the back of the paper templates you don’t actually need

paper templates you don’t actually need

paper templates you don’t actually need to smear the entire piece of paper

to smear the entire piece of paper

to smear the entire piece of paper that’ll only make it trickier to get off

that’ll only make it trickier to get off

that’ll only make it trickier to get off later on so just add a generous coating

later on so just add a generous coating

later on so just add a generous coating around the edges instead then take time

around the edges instead then take time

around the edges instead then take time to position the template carefully on

to position the template carefully on

to position the template carefully on the foam board pressing the edges down

the foam board pressing the edges down

the foam board pressing the edges down as smoothly as you can get them and if

as smoothly as you can get them and if

as smoothly as you can get them and if you utilize a space by keeping the

you utilize a space by keeping the

you utilize a space by keeping the pieces close together you’ll be able to

pieces close together you’ll be able to

pieces close together you’ll be able to get three swords from one board if

get three swords from one board if

get three swords from one board if everything looks smooth and secure then

everything looks smooth and secure then

everything looks smooth and secure then go ahead and power up the styro-slicer’

go ahead and power up the styro-slicer’

go ahead and power up the styro-slicer’ the styro-slicer’ is a homemade hot wire

the styro-slicer’ is a homemade hot wire

the styro-slicer’ is a homemade hot wire foam cutting factory that has adjustable

foam cutting factory that has adjustable

foam cutting factory that has adjustable power settings for slicing styrofoam of

power settings for slicing styrofoam of

power settings for slicing styrofoam of all shapes and sizes and can probably

all shapes and sizes and can probably

all shapes and sizes and can probably create any custom cosplay or foam prop

create any custom cosplay or foam prop

create any custom cosplay or foam prop you can think up all right the first

you can think up all right the first

you can think up all right the first thing we need to do with this foam board

thing we need to do with this foam board

thing we need to do with this foam board is chop the templates down into

is chop the templates down into

is chop the templates down into manageable pieces

manageable pieces

manageable pieces I typically slide the foam up and down

I typically slide the foam up and down

I typically slide the foam up and down the wire a few times to rough out the

the wire a few times to rough out the

the wire a few times to rough out the foam pieces a little faster then

foam pieces a little faster then

foam pieces a little faster then carefully Tracy to the shapes once

carefully Tracy to the shapes once

carefully Tracy to the shapes once they’re smaller and easier to work with

they’re smaller and easier to work with

they’re smaller and easier to work with now the two base blades need some really

now the two base blades need some really

now the two base blades need some really special attentions let’s focus on them

special attentions let’s focus on them

special attentions let’s focus on them next tracing around the edges of just

next tracing around the edges of just

next tracing around the edges of just the hilt and the handles first you can

the hilt and the handles first you can

the hilt and the handles first you can see the hot wire slices easily through

see the hot wire slices easily through

see the hot wire slices easily through the foam but doesn’t actually go through

the foam but doesn’t actually go through

the foam but doesn’t actually go through the paper that’s really cool because it

the paper that’s really cool because it

the paper that’s really cool because it leaves us with a really smooth and

leaves us with a really smooth and

leaves us with a really smooth and professional-looking cut now hopefully

professional-looking cut now hopefully

professional-looking cut now hopefully you didn’t cut the blade out yet because

you didn’t cut the blade out yet because

you didn’t cut the blade out yet because there’s a cool little trick I’m going to

there’s a cool little trick I’m going to

there’s a cool little trick I’m going to show you for doing that next move the

show you for doing that next move the

show you for doing that next move the arm of the styro-slicer’ to the side of

arm of the styro-slicer’ to the side of

arm of the styro-slicer’ to the side of the cutting base then slide the wire

the cutting base then slide the wire

the cutting base then slide the wire back into the center of the work surface

back into the center of the work surface

back into the center of the work surface and you’ll see you can adjust the angle

and you’ll see you can adjust the angle

and you’ll see you can adjust the angle of the wire how cool is that

of the wire how cool is that

of the wire how cool is that this means that now we can give our

this means that now we can give our

this means that now we can give our blade a nice beveled edge so set the

blade a nice beveled edge so set the

blade a nice beveled edge so set the wire around 45 degrees and double check

wire around 45 degrees and double check

wire around 45 degrees and double check it’s pointing away from you then lay the

it’s pointing away from you then lay the

it’s pointing away from you then lay the sword flat on the cutting base and trace

sword flat on the cutting base and trace

sword flat on the cutting base and trace the blade

the blade

the blade keep the wire is perpendicular to the

keep the wire is perpendicular to the

keep the wire is perpendicular to the lines of the template as you can then

lines of the template as you can then

lines of the template as you can then carefully trace the edges in four

carefully trace the edges in four

carefully trace the edges in four separate passes when you made it around

separate passes when you made it around

separate passes when you made it around to the other side of the hill then stop

to the other side of the hill then stop

to the other side of the hill then stop and pull the sword straight back to warn

and pull the sword straight back to warn

and pull the sword straight back to warn you to release the wire go ahead and

you to release the wire go ahead and

you to release the wire go ahead and peel the styrofoam off from around the

peel the styrofoam off from around the

peel the styrofoam off from around the edges and take a look at that cool

edges and take a look at that cool

edges and take a look at that cool beveled blade and now that you got the

beveled blade and now that you got the

beveled blade and now that you got the hang of it go ahead and do the other

hang of it go ahead and do the other

hang of it go ahead and do the other sword the same way so we can move on to

sword the same way so we can move on to

sword the same way so we can move on to modifying the thickness of the handle

modifying the thickness of the handle

modifying the thickness of the handle next now for this next trick you’re

next now for this next trick you’re

next now for this next trick you’re going to need to adjust the blade of the

going to need to adjust the blade of the

going to need to adjust the blade of the styro-slicer’ so it hangs horizontally

styro-slicer’ so it hangs horizontally

styro-slicer’ so it hangs horizontally over the cutting base and just like that

over the cutting base and just like that

over the cutting base and just like that you’ve got the ability to cut foam bits

you’ve got the ability to cut foam bits

you’ve got the ability to cut foam bits in half the blade can adjust to any

in half the blade can adjust to any

in half the blade can adjust to any thickness you want but for simplicity

thickness you want but for simplicity

thickness you want but for simplicity we’ll just be cutting a few select

we’ll just be cutting a few select

we’ll just be cutting a few select pieces in half the only parts that

pieces in half the only parts that

pieces in half the only parts that actually need to be downsized are the

actually need to be downsized are the

actually need to be downsized are the two small blades and the two handle

two small blades and the two handle

two small blades and the two handle grips which you can see leave us with

grips which you can see leave us with

grips which you can see leave us with four of each but you can scrap the ones

four of each but you can scrap the ones

four of each but you can scrap the ones with paper glued to them because we

with paper glued to them because we

with paper glued to them because we won’t be needing them anymore

won’t be needing them anymore

won’t be needing them anymore alright the pieces are all cut to shape

alright the pieces are all cut to shape

alright the pieces are all cut to shape so let’s peel the paper templates off

so let’s peel the paper templates off

so let’s peel the paper templates off the foam and if you’re careful not to

the foam and if you’re careful not to

the foam and if you’re careful not to rip the paper you can actually use the

rip the paper you can actually use the

rip the paper you can actually use the templates again to make another sword

templates again to make another sword

templates again to make another sword now before going any further it’s a good

now before going any further it’s a good

now before going any further it’s a good idea to lay out all the pieces on a

idea to lay out all the pieces on a

idea to lay out all the pieces on a table to make sure they’re all there you

table to make sure they’re all there you

table to make sure they’re all there you should have 28 pieces altogether and if

should have 28 pieces altogether and if

should have 28 pieces altogether and if you do then let’s get busy gluing them

you do then let’s get busy gluing them

you do then let’s get busy gluing them together there’s a little diagram on the

together there’s a little diagram on the

together there’s a little diagram on the template that shows how the finished

template that shows how the finished

template that shows how the finished sword is going to look so start

sword is going to look so start

sword is going to look so start assembling it by laying one of the base

assembling it by laying one of the base

assembling it by laying one of the base blades flat on the table and gluing the

blades flat on the table and gluing the

blades flat on the table and gluing the hilt to the top take a little time to

hilt to the top take a little time to

hilt to the top take a little time to adjust the bottom and the sides they

adjust the bottom and the sides they

adjust the bottom and the sides they match up with the base plate on the

match up with the base plate on the

match up with the base plate on the bottom then simply follow the pattern

bottom then simply follow the pattern

bottom then simply follow the pattern for the rest of the pieces and you

for the rest of the pieces and you

for the rest of the pieces and you should end up with two completed sides

should end up with two completed sides

should end up with two completed sides of the sword that look identical now

of the sword that look identical now

of the sword that look identical now simply add a generous amount of glue to

simply add a generous amount of glue to

simply add a generous amount of glue to the flat sides on the bottom then gently

the flat sides on the bottom then gently

the flat sides on the bottom then gently but firmly seal them together that’s

but firmly seal them together that’s

but firmly seal them together that’s pretty much it all that’s left for

pretty much it all that’s left for

pretty much it all that’s left for finishing our Master Sword now is

finishing our Master Sword now is

finishing our Master Sword now is carving out the Triforce use a pair of

carving out the Triforce use a pair of

carving out the Triforce use a pair of scissors or an x-acto knife to carefully

scissors or an x-acto knife to carefully

scissors or an x-acto knife to carefully draw the three lines to form a triangle

draw the three lines to form a triangle

draw the three lines to form a triangle in the middle then carve the little

in the middle then carve the little

in the middle then carve the little channels as deep as you like with that

channels as deep as you like with that

channels as deep as you like with that final step your 3d foam sword is

final step your 3d foam sword is

final step your 3d foam sword is finished and of course you can get

finished and of course you can get

finished and of course you can get creative and customize it any way you

creative and customize it any way you

creative and customize it any way you want I gently sanded the sword with a

want I gently sanded the sword with a

want I gently sanded the sword with a 220 grit sanding sponge to smooth down

220 grit sanding sponge to smooth down

220 grit sanding sponge to smooth down any imperfections making our little

any imperfections making our little

any imperfections making our little homemade creation look surprisingly

homemade creation look surprisingly

homemade creation look surprisingly professional now before you get too

professional now before you get too

professional now before you get too crazy with your sword it’s a good idea

crazy with your sword it’s a good idea

crazy with your sword it’s a good idea to leave it overnight so the glue has a

to leave it overnight so the glue has a

to leave it overnight so the glue has a chance to dry completely and if you plan

chance to dry completely and if you plan

chance to dry completely and if you plan on turning your sword and aluminum

on turning your sword and aluminum

on turning your sword and aluminum you’re going to need a foam riser like

you’re going to need a foam riser like

you’re going to need a foam riser like this as well so you might as well make

this as well so you might as well make

this as well so you might as well make one of those while you’re waiting simply

one of those while you’re waiting simply

one of those while you’re waiting simply cut the riser to whatever length you

cut the riser to whatever length you

cut the riser to whatever length you need then bury the sword in a bucket of

need then bury the sword in a bucket of

need then bury the sword in a bucket of sand and pour hot molten aluminum over

sand and pour hot molten aluminum over

sand and pour hot molten aluminum over top you’ll see the styrofoam vaporizes

top you’ll see the styrofoam vaporizes

top you’ll see the styrofoam vaporizes instantly from the extreme temperature

instantly from the extreme temperature

instantly from the extreme temperature allowing a metal to flow in and take its

allowing a metal to flow in and take its

allowing a metal to flow in and take its place before the sand even has a chance

place before the sand even has a chance

place before the sand even has a chance to collapse after 5 to 10 minutes of

to collapse after 5 to 10 minutes of

to collapse after 5 to 10 minutes of cooling the metal will still be scalding

cooling the metal will still be scalding

cooling the metal will still be scalding hot but should be hard enough for you to

hot but should be hard enough for you to

hot but should be hard enough for you to grip on to with a pair of pliers or

grip on to with a pair of pliers or

grip on to with a pair of pliers or channel locks you can unearth the sword

channel locks you can unearth the sword

channel locks you can unearth the sword from the sand now the finer of the sand

from the sand now the finer of the sand

from the sand now the finer of the sand you use the more detail will be captured

you use the more detail will be captured

you use the more detail will be captured in your casting and if you’re happy with

in your casting and if you’re happy with

in your casting and if you’re happy with how it looks just dip the whole thing in

how it looks just dip the whole thing in

how it looks just dip the whole thing in a bucket of water to cool it then clean

a bucket of water to cool it then clean

a bucket of water to cool it then clean it up a bit to finish it off these

it up a bit to finish it off these

it up a bit to finish it off these swords will take some time and some

swords will take some time and some

swords will take some time and some skill to make but they’re so low-cost

skill to make but they’re so low-cost

skill to make but they’re so low-cost that you can make a whole arsenal of

that you can make a whole arsenal of

that you can make a whole arsenal of foam weaponry for just a couple of bucks

foam weaponry for just a couple of bucks

foam weaponry for just a couple of bucks in a bit of your time well now you know

in a bit of your time well now you know

in a bit of your time well now you know how to use a little electricity and some

how to use a little electricity and some

how to use a little electricity and some dollar-store foam board to forge a

dollar-store foam board to forge a

dollar-store foam board to forge a powerful and impressive mini Master

powerful and impressive mini Master

powerful and impressive mini Master Sword by the way if you try

Sword by the way if you try

Sword by the way if you try experimenting with different kinds of

experimenting with different kinds of

experimenting with different kinds of metals you’ll probably find you can cast

metals you’ll probably find you can cast

metals you’ll probably find you can cast a sword from just about anything you

a sword from just about anything you

a sword from just about anything you want i melted a few handfuls of bullet

want i melted a few handfuls of bullet

want i melted a few handfuls of bullet casings and turn them into a golden

casings and turn them into a golden

casings and turn them into a golden sword it’s over three times heavier than

sword it’s over three times heavier than

sword it’s over three times heavier than aluminum but it makes a really cool

aluminum but it makes a really cool

aluminum but it makes a really cool addition to my metal casting collection

addition to my metal casting collection

addition to my metal casting collection well that’s it for now if you liked this

well that’s it for now if you liked this

well that’s it for now if you liked this project perhaps you’ll like some of my

project perhaps you’ll like some of my

project perhaps you’ll like some of my others check them out at the king of

others check them out at the king of

others check them out at the king of random calm hey guys i’m sharing the

random calm hey guys i’m sharing the

random calm hey guys i’m sharing the love today with my good friend colin

love today with my good friend colin

love today with my good friend colin furze who’s probably the Internet’s most

furze who’s probably the Internet’s most

furze who’s probably the Internet’s most amazing mad inventor and he’s doing so

amazing mad inventor and he’s doing so

amazing mad inventor and he’s doing so many amazing things right now on his

many amazing things right now on his

many amazing things right now on his youtube channel

youtube channel

youtube channel I found Colin’s channel over a year and

I found Colin’s channel over a year and

I found Colin’s channel over a year and a half ago when he built a wrist mounted

a half ago when he built a wrist mounted

a half ago when he built a wrist mounted pyro torch that shoots flames over 12

pyro torch that shoots flames over 12

pyro torch that shoots flames over 12 feet long I’ve been amazed by all those

feet long I’ve been amazed by all those

feet long I’ve been amazed by all those crazy inspiring ideas ever since this is

crazy inspiring ideas ever since this is

crazy inspiring ideas ever since this is a man driven by passion and adrenaline

a man driven by passion and adrenaline

a man driven by passion and adrenaline with no regard for health or safety

with no regard for health or safety

with no regard for health or safety which is one of the reasons I really

which is one of the reasons I really

which is one of the reasons I really like them Colin’s made some pretty epic

like them Colin’s made some pretty epic

like them Colin’s made some pretty epic projects you might have already come

projects you might have already come

projects you might have already come across like a retractable hidden blade

across like a retractable hidden blade

across like a retractable hidden blade from the Assassin’s Creed video games

from the Assassin’s Creed video games

from the Assassin’s Creed video games and a fully functional set of Wolverine

and a fully functional set of Wolverine

and a fully functional set of Wolverine claws if you haven’t seen those videos

claws if you haven’t seen those videos

claws if you haven’t seen those videos yet then check them out down here he’s

yet then check them out down here he’s

yet then check them out down here he’s also made magneto shoes an ice bike and

also made magneto shoes an ice bike and

also made magneto shoes an ice bike and even remote-controlled trashcan how

even remote-controlled trashcan how

even remote-controlled trashcan how funny of that Colin’s an ex plumber with

funny of that Colin’s an ex plumber with

funny of that Colin’s an ex plumber with no engineering qualifications at all and

no engineering qualifications at all and

no engineering qualifications at all and is constantly pushing himself and the

is constantly pushing himself and the

is constantly pushing himself and the boundaries of sanity to bring you

boundaries of sanity to bring you

boundaries of sanity to bring you high-quality entertainment so go check

high-quality entertainment so go check

high-quality entertainment so go check him out he’s a real out-of-the-box

him out he’s a real out-of-the-box

him out he’s a real out-of-the-box thinker and he can make

thinker and he can make

thinker and he can make anything and if Collins sent you here

anything and if Collins sent you here

anything and if Collins sent you here from his channel then welcome aboard

from his channel then welcome aboard

from his channel then welcome aboard I’ve made a playlist of projects I think

I’ve made a playlist of projects I think

I’ve made a playlist of projects I think you might like and stuck them right here

you might like and stuck them right here

you might like and stuck them right here thanks again and I’ll see you in the

thanks again and I’ll see you in the

thanks again and I’ll see you in the next project video I’ll talk to you then

”

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