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How To Make A Styrofoam Handgun


for this project I’m going to show you

for this project I’m going to show you how to make a cool 3d handgun out of

how to make a cool 3d handgun out of

how to make a cool 3d handgun out of styrofoam that you can use for props

styrofoam that you can use for props

styrofoam that you can use for props cosplay or even backyard metal casting

cosplay or even backyard metal casting

cosplay or even backyard metal casting to get started we’ll first need to whip

to get started we’ll first need to whip

to get started we’ll first need to whip out the hot wire styro-slicer’ we made

out the hot wire styro-slicer’ we made

out the hot wire styro-slicer’ we made in a previous video and watch this

in a previous video and watch this

in a previous video and watch this simply unbuckle the latch on the side

simply unbuckle the latch on the side

simply unbuckle the latch on the side and you can have the whole thing set up

and you can have the whole thing set up

and you can have the whole thing set up and ready to slice foam in under 10

and ready to slice foam in under 10

and ready to slice foam in under 10 seconds and like most of my other

seconds and like most of my other

seconds and like most of my other styrofoam creations this pistol all

styrofoam creations this pistol all

styrofoam creations this pistol all starts with dollar-store foam board

starts with dollar-store foam board

starts with dollar-store foam board I like these sheets of foam because

I like these sheets of foam because

I like these sheets of foam because they’re all about the same thickness and

they’re all about the same thickness and

they’re all about the same thickness and once the paper layers are peeled off the

once the paper layers are peeled off the

once the paper layers are peeled off the front in the back they’re really easy to

front in the back they’re really easy to

front in the back they’re really easy to work with if you want to make the same

work with if you want to make the same

work with if you want to make the same gun I used in my styrofoam – aluminum

gun I used in my styrofoam – aluminum

gun I used in my styrofoam – aluminum video then you’ll just need to print off

video then you’ll just need to print off

video then you’ll just need to print off two copies of this template I made in

two copies of this template I made in

two copies of this template I made in Photoshop I base this template around a

Photoshop I base this template around a

Photoshop I base this template around a design I found on YouTube for an m9

design I found on YouTube for an m9

design I found on YouTube for an m9 rubber band handgun by RB guns and I put

rubber band handgun by RB guns and I put

rubber band handgun by RB guns and I put links in the description to where you

links in the description to where you

links in the description to where you can find them for free go ahead and cut

can find them for free go ahead and cut

can find them for free go ahead and cut out all the shapes and lay them on the

out all the shapes and lay them on the

out all the shapes and lay them on the table and you should end up with 11

table and you should end up with 11

table and you should end up with 11 tracing templates which are basically

tracing templates which are basically

tracing templates which are basically all just mirror images of each other

all just mirror images of each other

all just mirror images of each other these pistol parts are designed to stack

these pistol parts are designed to stack

these pistol parts are designed to stack together to form a really cool looking

together to form a really cool looking

together to form a really cool looking 3d prop but we need to carve the custom

3d prop but we need to carve the custom

3d prop but we need to carve the custom parts out of the phone first so let’s

parts out of the phone first so let’s

parts out of the phone first so let’s get to work making that happen next

get to work making that happen next

get to work making that happen next smear the surface of the paper templates

smear the surface of the paper templates

smear the surface of the paper templates with a glue stick and focus on getting

with a glue stick and focus on getting

with a glue stick and focus on getting good coverage around the edges so you

good coverage around the edges so you

good coverage around the edges so you can transfer the paper to the foam and

can transfer the paper to the foam and

can transfer the paper to the foam and stick them firmly in place

stick them firmly in place

stick them firmly in place alright the time has come to power up

alright the time has come to power up

alright the time has come to power up the styro-slicer’ and the first thing I

the styro-slicer’ and the first thing I

the styro-slicer’ and the first thing I like to do is chop the board into

like to do is chop the board into

like to do is chop the board into smaller pieces to make the templates a

smaller pieces to make the templates a

smaller pieces to make the templates a bit more manageable to work with from

bit more manageable to work with from

bit more manageable to work with from here it’s pretty easy to glide around

here it’s pretty easy to glide around

here it’s pretty easy to glide around the edges of the individual shapes and

the edges of the individual shapes and

the edges of the individual shapes and trace them out with an impressively

trace them out with an impressively

trace them out with an impressively professional finish it always amazes me

professional finish it always amazes me

professional finish it always amazes me how the wire slices through the foam so

how the wire slices through the foam so

how the wire slices through the foam so easily but not through the paper

easily but not through the paper

easily but not through the paper templates themselves but that’s exactly

templates themselves but that’s exactly

templates themselves but that’s exactly why this works now when you’re preparing

why this works now when you’re preparing

why this works now when you’re preparing to cut around the trigger-guard it’s not

to cut around the trigger-guard it’s not

to cut around the trigger-guard it’s not as difficult as it might seem the

as difficult as it might seem the

as difficult as it might seem the styro-slicer’ actually has a cool little

styro-slicer’ actually has a cool little

styro-slicer’ actually has a cool little feature that’ll make it quick and easy

feature that’ll make it quick and easy

feature that’ll make it quick and easy for you just poke a decent-sized hole in

for you just poke a decent-sized hole in

for you just poke a decent-sized hole in an area you don’t need then turn off the

an area you don’t need then turn off the

an area you don’t need then turn off the power and give the wire a couple seconds

power and give the wire a couple seconds

power and give the wire a couple seconds to cool down you can simply unhook the

to cool down you can simply unhook the

to cool down you can simply unhook the spring from the eye bolt at the top

spring from the eye bolt at the top

spring from the eye bolt at the top thread the wire through the hole in the

thread the wire through the hole in the

thread the wire through the hole in the trigger guard and rehook the spring back

trigger guard and rehook the spring back

trigger guard and rehook the spring back onto the eye bolt as easy as that you’ve

onto the eye bolt as easy as that you’ve

onto the eye bolt as easy as that you’ve got the ability to make detailed inside

got the ability to make detailed inside

got the ability to make detailed inside cuts and some of the hardest to reach

cuts and some of the hardest to reach

cuts and some of the hardest to reach places alright we’ve got all the

places alright we’ve got all the

places alright we’ve got all the components manufactured and we’re just

components manufactured and we’re just

components manufactured and we’re just about ready to assemble the foam weapon

about ready to assemble the foam weapon

about ready to assemble the foam weapon all that’s left to do is remove the

all that’s left to do is remove the

all that’s left to do is remove the paper and glue it together slowly and

paper and glue it together slowly and

paper and glue it together slowly and carefully peel the templates off the

carefully peel the templates off the

carefully peel the templates off the foam the same way you did with the board

foam the same way you did with the board

foam the same way you did with the board in the beginning

in the beginning

in the beginning and if you’re careful enough you’ll be

and if you’re careful enough you’ll be

and if you’re careful enough you’ll be able to reuse them again now to assemble

able to reuse them again now to assemble

able to reuse them again now to assemble this foam firearm simply lay the pieces

this foam firearm simply lay the pieces

this foam firearm simply lay the pieces out so you can better visualize how

out so you can better visualize how

out so you can better visualize how they’re going to stack together and just

they’re going to stack together and just

they’re going to stack together and just for planning purposes each half of your

for planning purposes each half of your

for planning purposes each half of your handgun needs to look like this if

handgun needs to look like this if

handgun needs to look like this if you’re ready to commit to this design

you’re ready to commit to this design

you’re ready to commit to this design then go ahead and apply a generous

then go ahead and apply a generous

then go ahead and apply a generous amount of glue to the backs of foam

amount of glue to the backs of foam

amount of glue to the backs of foam components and carefully set the pieces

components and carefully set the pieces

components and carefully set the pieces in place the slide assembly and the

in place the slide assembly and the

in place the slide assembly and the pistol grip go on last and should line

pistol grip go on last and should line

pistol grip go on last and should line up with some of the obvious features on

up with some of the obvious features on

up with some of the obvious features on the base and the last little piece is

the base and the last little piece is

the base and the last little piece is just for decoration so push it into the

just for decoration so push it into the

just for decoration so push it into the little gap in the middle this completes

little gap in the middle this completes

little gap in the middle this completes one half of the gun and we’ll need to

one half of the gun and we’ll need to

one half of the gun and we’ll need to assemble the other side the same way but

assemble the other side the same way but

assemble the other side the same way but make sure this other side is pointing

make sure this other side is pointing

make sure this other side is pointing the opposite direction that’s important

the opposite direction that’s important

the opposite direction that’s important with the two sides complete you should

with the two sides complete you should

with the two sides complete you should have twin half pistols that are mirror

have twin half pistols that are mirror

have twin half pistols that are mirror images of each other so if you do then

images of each other so if you do then

images of each other so if you do then let’s make the two become one

let’s make the two become one

let’s make the two become one smear a generous amount of glue on each

smear a generous amount of glue on each

smear a generous amount of glue on each of the bottoms then slowly and carefully

of the bottoms then slowly and carefully

of the bottoms then slowly and carefully line up the two halves and gently press

line up the two halves and gently press

line up the two halves and gently press them together double-check the edges

them together double-check the edges

them together double-check the edges match up on every side and give it a few

match up on every side and give it a few

match up on every side and give it a few minutes for the glue to start setting

minutes for the glue to start setting

minutes for the glue to start setting and with that your styrofoam sidearm is

and with that your styrofoam sidearm is

and with that your styrofoam sidearm is pretty much done now to polish it up a

pretty much done now to polish it up a

pretty much done now to polish it up a bit try using a 220 grit sanding sponge

bit try using a 220 grit sanding sponge

bit try using a 220 grit sanding sponge to smooth out any imperfections the foam

to smooth out any imperfections the foam

to smooth out any imperfections the foam is pretty soft so by lightly sanding it

is pretty soft so by lightly sanding it

is pretty soft so by lightly sanding it you can get your gun to clean up really

you can get your gun to clean up really

you can get your gun to clean up really nice with a hand gun sanded the very

nice with a hand gun sanded the very

nice with a hand gun sanded the very last step is to add the small circle to

last step is to add the small circle to

last step is to add the small circle to the tip completing the barrel and that’s

the tip completing the barrel and that’s

the tip completing the barrel and that’s it you’ve just made yourself a really

it you’ve just made yourself a really

it you’ve just made yourself a really cool looking 3d foam pistol that you can

cool looking 3d foam pistol that you can

cool looking 3d foam pistol that you can use for props or cosplay of course if

use for props or cosplay of course if

use for props or cosplay of course if you want to take it to the next level

you want to take it to the next level

you want to take it to the next level you could always transform it into solid

you could always transform it into solid

you could always transform it into solid aluminum as well if you adjust the

aluminum as well if you adjust the

aluminum as well if you adjust the cutting arm of your styro-slicer’ to

cutting arm of your styro-slicer’ to

cutting arm of your styro-slicer’ to roughly match the base of the gun you

roughly match the base of the gun you

roughly match the base of the gun you can easily make a custom foam riser a

can easily make a custom foam riser a

can easily make a custom foam riser a little glue to the handle this is the

little glue to the handle this is the

little glue to the handle this is the setup I used for burying my pistol nose

setup I used for burying my pistol nose

setup I used for burying my pistol nose down into a bucket of sand and to turn

down into a bucket of sand and to turn

down into a bucket of sand and to turn it into solid metal all you have to do

it into solid metal all you have to do

it into solid metal all you have to do is dump in a crucible full of hot liquid

is dump in a crucible full of hot liquid

is dump in a crucible full of hot liquid aluminum the scorching molten metal

aluminum the scorching molten metal

aluminum the scorching molten metal vaporizes the foam instantly and somehow

vaporizes the foam instantly and somehow

vaporizes the foam instantly and somehow rushes in to fill all the spaces as it

rushes in to fill all the spaces as it

rushes in to fill all the spaces as it does of course your styrofoam creation

does of course your styrofoam creation

does of course your styrofoam creation gets completely destroyed in the process

gets completely destroyed in the process

gets completely destroyed in the process but you’ll get a solid metal casting in

but you’ll get a solid metal casting in

but you’ll get a solid metal casting in return by the way if you want to make

return by the way if you want to make

return by the way if you want to make anything else at a foam your imagination

anything else at a foam your imagination

anything else at a foam your imagination is the only limitation I designed and

is the only limitation I designed and

is the only limitation I designed and built a whole squadron of 3d foam

built a whole squadron of 3d foam

built a whole squadron of 3d foam fighter jets that are actually puzzles

fighter jets that are actually puzzles

fighter jets that are actually puzzles you can take apart and put back together

you can take apart and put back together

you can take apart and put back together so if you want to try making them next

so if you want to try making them next

so if you want to try making them next look for these foam fighters in another

look for these foam fighters in another

look for these foam fighters in another project video well now you know how to

project video well now you know how to

project video well now you know how to use dollar-store foam board and your

use dollar-store foam board and your

use dollar-store foam board and your homemade styro-slicer’

homemade styro-slicer’

homemade styro-slicer’ to make a realistic and

to make a realistic and

to make a realistic and three-dimensional Saturday night special

three-dimensional Saturday night special

three-dimensional Saturday night special well that’s it for now if you like this

well that’s it for now if you like this

well that’s it for now if you like this project perhaps you’ll like some others

project perhaps you’ll like some others

project perhaps you’ll like some others check them out at the king of random

check them out at the king of random

check them out at the king of random comm hey guys at the end of this video

comm hey guys at the end of this video

comm hey guys at the end of this video but it’s not the end of the adventure

but it’s not the end of the adventure

but it’s not the end of the adventure click here to see the last project can

click here to see the last project can

click here to see the last project can click here to see the next I’ve made

click here to see the next I’ve made

click here to see the next I’ve made over 100 project videos for you to check

over 100 project videos for you to check

over 100 project videos for you to check out and I’m still making new videos

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other videos I recommend watching they’re all favorites for different

they’re all favorites for different

they’re all favorites for different reasons and you’ll learn something new

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reasons and you’ll learn something new in every project thank you for watching

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in every project thank you for watching sharing and supporting my videos and

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I’ll see you in the next project video I’ll talk to you then

I’ll talk to you then

I’ll talk to you then [Music]

”

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