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How To Carve Foam Props


hey guys welcome back i’m nate with the

hey guys welcome back i’m nate with the king of random and today we’re gonna be

king of random and today we’re gonna be

king of random and today we’re gonna be showing you how to make your very own

showing you how to make your very own

showing you how to make your very own replica from a video game in a recent

replica from a video game in a recent

replica from a video game in a recent video i got to show you something fun I

video i got to show you something fun I

video i got to show you something fun I built for Devin Supertramp some giant

built for Devin Supertramp some giant

built for Devin Supertramp some giant Mario Kart shells that I drove around on

Mario Kart shells that I drove around on

Mario Kart shells that I drove around on remote-control cars like I said I would

remote-control cars like I said I would

remote-control cars like I said I would I’m now going to show you how I did it

I’m now going to show you how I did it

I’m now going to show you how I did it so you can make your own no interest in

so you can make your own no interest in

so you can make your own no interest in Mario Kart that’s all right you can use

Mario Kart that’s all right you can use

Mario Kart that’s all right you can use the same methods I’m gonna show you to

the same methods I’m gonna show you to

the same methods I’m gonna show you to make whatever kinds of props you want in

make whatever kinds of props you want in

make whatever kinds of props you want in the video where I showed these shells

the video where I showed these shells

the video where I showed these shells off I had these giant 2 foot fiberglass

off I had these giant 2 foot fiberglass

off I had these giant 2 foot fiberglass shells we’re going to be scaling those

shells we’re going to be scaling those

shells we’re going to be scaling those shells down so it’s a little bit more

shells down so it’s a little bit more

shells down so it’s a little bit more manageable but the same principles can

manageable but the same principles can

manageable but the same principles can be used for smaller or much larger

be used for smaller or much larger

be used for smaller or much larger projects the purpose of today’s video is

projects the purpose of today’s video is

projects the purpose of today’s video is to learn how to sculpt and prep one foot

to learn how to sculpt and prep one foot

to learn how to sculpt and prep one foot Mario Kart shells out of foam the

Mario Kart shells out of foam the

Mario Kart shells out of foam the materials for this are pretty basic this

materials for this are pretty basic this

materials for this are pretty basic this is called rigid insulation foam it comes

is called rigid insulation foam it comes

is called rigid insulation foam it comes in sheets that are about 1 or 2 inches

in sheets that are about 1 or 2 inches

in sheets that are about 1 or 2 inches thick and you can usually get it in pink

thick and you can usually get it in pink

thick and you can usually get it in pink or blue at hardware stores the full-size

or blue at hardware stores the full-size

or blue at hardware stores the full-size sheets are usually 4 feet wide and 8

sheets are usually 4 feet wide and 8

sheets are usually 4 feet wide and 8 feet long to make it so I could fit the

feet long to make it so I could fit the

feet long to make it so I could fit the pieces into my car this one is cut down

pieces into my car this one is cut down

pieces into my car this one is cut down to 1/4 of that size so it’s 4 feet long

to 1/4 of that size so it’s 4 feet long

to 1/4 of that size so it’s 4 feet long and 2 feet wide this is the 2 inch foam

and 2 feet wide this is the 2 inch foam

and 2 feet wide this is the 2 inch foam and it’s what we’re going to be using

and it’s what we’re going to be using

and it’s what we’re going to be using today these shells are tall and almost

today these shells are tall and almost

today these shells are tall and almost spherical in shape so we’re gonna cut

spherical in shape so we’re gonna cut

spherical in shape so we’re gonna cut out 6 of the squares from the foam glue

out 6 of the squares from the foam glue

out 6 of the squares from the foam glue them all together and that will give us

them all together and that will give us

them all together and that will give us a 1 foot cube

a 1 foot cube

a 1 foot cube [Music]

[Music]

[Music] we have our marks measured out and now

we have our marks measured out and now

we have our marks measured out and now we’re gonna use this handheld miter saw

we’re gonna use this handheld miter saw

we’re gonna use this handheld miter saw to cut out the individual squares

we have our six squares cut out and

we have our six squares cut out and we’re ready to glue them together but

we’re ready to glue them together but

we’re ready to glue them together but this foam is made from polystyrene which

this foam is made from polystyrene which

this foam is made from polystyrene which can be dissolved by the solvents and a

can be dissolved by the solvents and a

can be dissolved by the solvents and a lot of types of glue so what we’re going

lot of types of glue so what we’re going

lot of types of glue so what we’re going to use is this expanding foam in a can

to use is this expanding foam in a can

to use is this expanding foam in a can it glues the foam together really well

it glues the foam together really well

it glues the foam together really well and it doesn’t dissolve it shake your

and it doesn’t dissolve it shake your

and it doesn’t dissolve it shake your can of expanding foam well

apply a thin layer of the foam and press

apply a thin layer of the foam and press her next piece down on to it I like to

her next piece down on to it I like to

her next piece down on to it I like to use bamboo skewers stuck in through the

use bamboo skewers stuck in through the

use bamboo skewers stuck in through the sides to keep it from sliding sideways

sides to keep it from sliding sideways

sides to keep it from sliding sideways while it dries

blew all six pieces together using

blew all six pieces together using skewers on each layer and place a weight

skewers on each layer and place a weight

skewers on each layer and place a weight on top to help minimize the expansion of

on top to help minimize the expansion of

on top to help minimize the expansion of the foam always wear gloves when we’re

the foam always wear gloves when we’re

the foam always wear gloves when we’re using this expanding foam because it’s

using this expanding foam because it’s

using this expanding foam because it’s really sticky and very annoying to have

really sticky and very annoying to have

really sticky and very annoying to have on your skin also make sure you’re

on your skin also make sure you’re

on your skin also make sure you’re wearing clothing it you’re okay with

wearing clothing it you’re okay with

wearing clothing it you’re okay with getting dirty depending on the

getting dirty depending on the

getting dirty depending on the temperature and humidity the foam will

temperature and humidity the foam will

temperature and humidity the foam will take an hour or two to dry completely

take an hour or two to dry completely

take an hour or two to dry completely once it has it will be rigid and

once it has it will be rigid and

once it has it will be rigid and inflexible our expanding foam is dry so

inflexible our expanding foam is dry so

inflexible our expanding foam is dry so it’s pull out the bamboo skewers

it’s pull out the bamboo skewers

it’s pull out the bamboo skewers sometimes they’re glued to the foam on

sometimes they’re glued to the foam on

sometimes they’re glued to the foam on the inside so it’s good to have a pair

the inside so it’s good to have a pair

the inside so it’s good to have a pair of pliers to help with grip that one

of pliers to help with grip that one

of pliers to help with grip that one doesn’t want to come out we’ll probably

doesn’t want to come out we’ll probably

doesn’t want to come out we’ll probably run into that skewer while we’re trying

run into that skewer while we’re trying

run into that skewer while we’re trying to carve the foam it’ll be a little bit

to carve the foam it’ll be a little bit

to carve the foam it’ll be a little bit annoying but we just cut it off as we

annoying but we just cut it off as we

annoying but we just cut it off as we get to it our foam is now ready to go so

get to it our foam is now ready to go so

get to it our foam is now ready to go so let’s start marking out the design from

let’s start marking out the design from

let’s start marking out the design from the top down these shells are fairly

the top down these shells are fairly

the top down these shells are fairly round so I’m going to draw an ellipse on

round so I’m going to draw an ellipse on

round so I’m going to draw an ellipse on the top of the foam and then carve off

the top of the foam and then carve off

the top of the foam and then carve off all the sides until we have a cylinder

I’m going to be using the same handheld

I’m going to be using the same handheld miter saw that I use to divide the

miter saw that I use to divide the

miter saw that I use to divide the squares up it’s narrow and it’s straight

squares up it’s narrow and it’s straight

squares up it’s narrow and it’s straight and it does a really good job of cutting

and it does a really good job of cutting

and it does a really good job of cutting through the foam quickly

through the foam quickly

through the foam quickly [Music]

after the quick cut with the sauce and

after the quick cut with the sauce and very rough sandpaper will help you take

very rough sandpaper will help you take

very rough sandpaper will help you take down the ridges left in the foam now we

down the ridges left in the foam now we

down the ridges left in the foam now we have our cylinder let’s start adding

have our cylinder let’s start adding

have our cylinder let’s start adding some basic details these shells have a

some basic details these shells have a

some basic details these shells have a ridge around the middle with a little

ridge around the middle with a little

ridge around the middle with a little bit of a curve in it so I’m going to

bit of a curve in it so I’m going to

bit of a curve in it so I’m going to draw that in first I’m just adding a

draw that in first I’m just adding a

draw that in first I’m just adding a mark where the front and the back are so

mark where the front and the back are so

mark where the front and the back are so I know where the curve should begin and

I know where the curve should begin and

I know where the curve should begin and end this line I’m gonna draw that goes

end this line I’m gonna draw that goes

end this line I’m gonna draw that goes all the way around will be the highest

all the way around will be the highest

all the way around will be the highest point that I want the ridge this second

point that I want the ridge this second

point that I want the ridge this second line will be the lowest point of the

line will be the lowest point of the

line will be the lowest point of the ridge

you can see that I’ve now drawn this

you can see that I’ve now drawn this band going all the way around I’m now

band going all the way around I’m now

band going all the way around I’m now going to use a thin razor blade to cut

going to use a thin razor blade to cut

going to use a thin razor blade to cut about an inch in all the way around the

about an inch in all the way around the

about an inch in all the way around the band so that when I cut down from the

band so that when I cut down from the

band so that when I cut down from the top the piece will break off there’s a

top the piece will break off there’s a

top the piece will break off there’s a bamboo skewer that wouldn’t come out of

bamboo skewer that wouldn’t come out of

bamboo skewer that wouldn’t come out of the foam I just sliced right through it

the foam I just sliced right through it

the foam I just sliced right through it with the saw

now we do the same thing on the other

now we do the same thing on the other side sounds like bamboo is okay guys

side sounds like bamboo is okay guys

side sounds like bamboo is okay guys update we can now start to see the very

update we can now start to see the very

update we can now start to see the very basic shape of the shell start to emerge

basic shape of the shell start to emerge

basic shape of the shell start to emerge and it’s time to take down the excess

and it’s time to take down the excess

and it’s time to take down the excess and give it that nice dome shape you can

and give it that nice dome shape you can

and give it that nice dome shape you can use a soft for taking down the large

use a soft for taking down the large

use a soft for taking down the large pieces of if you want but one of my

pieces of if you want but one of my

pieces of if you want but one of my favorite tools for shaping this foam is

favorite tools for shaping this foam is

favorite tools for shaping this foam is some 36 grit sandpaper it’s very rough

some 36 grit sandpaper it’s very rough

some 36 grit sandpaper it’s very rough and takes down the edges quickly

okay we’ve got a dome for the top of

okay we’ve got a dome for the top of Michelle coming along quite nicely now

Michelle coming along quite nicely now

Michelle coming along quite nicely now let’s move on to the bottom of the shell

let’s move on to the bottom of the shell

let’s move on to the bottom of the shell on the bottom these shells do have

on the bottom these shells do have

on the bottom these shells do have something of a neck at the front which

something of a neck at the front which

something of a neck at the front which looks a little bit like a doughnut so

looks a little bit like a doughnut so

looks a little bit like a doughnut so the first thing we’re gonna do is carve

the first thing we’re gonna do is carve

the first thing we’re gonna do is carve out a place for that first we’ll draw a

out a place for that first we’ll draw a

out a place for that first we’ll draw a line to keep it centered

now let’s take our razor blade and do

now let’s take our razor blade and do the same thing we did with the Ridge

the same thing we did with the Ridge

the same thing we did with the Ridge going all the way around I’ll cut a

going all the way around I’ll cut a

going all the way around I’ll cut a round of the neck and then sawed down

round of the neck and then sawed down

round of the neck and then sawed down pieces of the foam to that point

now that we’ve got the neck blocked in

now that we’ve got the neck blocked in let’s go back to using the saw in the

let’s go back to using the saw in the

let’s go back to using the saw in the same paper to take off more foam and

same paper to take off more foam and

same paper to take off more foam and block in the bottom shape of the shell

we’ve got our basic shape carved in now

we’ve got our basic shape carved in now let’s open up the neck hole and sand

let’s open up the neck hole and sand

let’s open up the neck hole and sand down and refine all of our edges to open

down and refine all of our edges to open

down and refine all of our edges to open up the neck hole you could use sandpaper

up the neck hole you could use sandpaper

up the neck hole you could use sandpaper or razor blades if you’re really patient

or razor blades if you’re really patient

or razor blades if you’re really patient but I’m going to use a rotary tool to

but I’m going to use a rotary tool to

but I’m going to use a rotary tool to speed things up a bit

yeah Foam everywhere just it gets

yeah Foam everywhere just it gets everywhere now that we’ve taken down the

everywhere now that we’ve taken down the

everywhere now that we’ve taken down the ridges let’s go over the whole shell

ridges let’s go over the whole shell

ridges let’s go over the whole shell with a high grit sanding sponge to

with a high grit sanding sponge to

with a high grit sanding sponge to smooth it all out we smooth down the

smooth it all out we smooth down the

smooth it all out we smooth down the shell and now the only thing left to do

shell and now the only thing left to do

shell and now the only thing left to do is put in the four indentations that are

is put in the four indentations that are

is put in the four indentations that are the turtles leg holes

our shell is carved and smoothed down

our shell is carved and smoothed down now all that’s left is to carve in the

now all that’s left is to carve in the

now all that’s left is to carve in the shell ridge pattern on the top and the

shell ridge pattern on the top and the

shell ridge pattern on the top and the belly lines on the bottom after I draw

belly lines on the bottom after I draw

belly lines on the bottom after I draw in those lines I’m going to carve them

in those lines I’m going to carve them

in those lines I’m going to carve them in using sandpaper wrapped around a pen

in using sandpaper wrapped around a pen

in using sandpaper wrapped around a pen [Music]

[Music]

[Music] now that we’ve added in our ridges this

now that we’ve added in our ridges this

now that we’ve added in our ridges this shell is ready to prep for the mold if

shell is ready to prep for the mold if

shell is ready to prep for the mold if you remember I explained that there are

you remember I explained that there are

you remember I explained that there are a lot of chemicals that can melt the

a lot of chemicals that can melt the

a lot of chemicals that can melt the polystyrene that this foam is made from

polystyrene that this foam is made from

polystyrene that this foam is made from so what we’re gonna do is cover the

so what we’re gonna do is cover the

so what we’re gonna do is cover the entire thing in a protective layer of

entire thing in a protective layer of

entire thing in a protective layer of latex house paint that will form a

latex house paint that will form a

latex house paint that will form a barrier that will let us do minor repair

barrier that will let us do minor repair

barrier that will let us do minor repair work and apply mold rubber that won’t

work and apply mold rubber that won’t

work and apply mold rubber that won’t stick too much to the foam since the

stick too much to the foam since the

stick too much to the foam since the color we’re going to be using doesn’t

color we’re going to be using doesn’t

color we’re going to be using doesn’t matter at all

matter at all

matter at all you can usually go to a paint store and

you can usually go to a paint store and

you can usually go to a paint store and ask if they have any incorrect mixes

ask if they have any incorrect mixes

ask if they have any incorrect mixes they’ll often be sold at a steep

they’ll often be sold at a steep

they’ll often be sold at a steep discount

there you have the paint is dry and the

there you have the paint is dry and the only thing left before our shell is

only thing left before our shell is

only thing left before our shell is ready to mold is to use a little bit of

ready to mold is to use a little bit of

ready to mold is to use a little bit of spackle to fill in any gaps or cracks or

spackle to fill in any gaps or cracks or

spackle to fill in any gaps or cracks or pieces that may have chipped off in the

pieces that may have chipped off in the

pieces that may have chipped off in the carving spreading this spackle a little

carving spreading this spackle a little

carving spreading this spackle a little bit to try and fill in some of the

bit to try and fill in some of the

bit to try and fill in some of the really rough texture now I’ve got lots

really rough texture now I’ve got lots

really rough texture now I’ve got lots of the gaps in cracks filled with the

of the gaps in cracks filled with the

of the gaps in cracks filled with the spackling I like this kind because when

spackling I like this kind because when

spackling I like this kind because when it’s wet it’s a very bright pink color

it’s wet it’s a very bright pink color

it’s wet it’s a very bright pink color but as it dries it starts turning white

but as it dries it starts turning white

but as it dries it starts turning white so you know when it’s ready to sand or

so you know when it’s ready to sand or

so you know when it’s ready to sand or paint here we go the pink spackling has

paint here we go the pink spackling has

paint here we go the pink spackling has all turned white which means it’s ready

all turned white which means it’s ready

all turned white which means it’s ready to be sanded and as soon as we’ve done

to be sanded and as soon as we’ve done

to be sanded and as soon as we’ve done that the whole shell will be ready to be

that the whole shell will be ready to be

that the whole shell will be ready to be molded I’m using 400 grit sandpaper just

molded I’m using 400 grit sandpaper just

molded I’m using 400 grit sandpaper just to smooth down spackle

to smooth down spackle

to smooth down spackle [Music]

there you have it our turtle shell is

there you have it our turtle shell is now built sculpted fixed up and prepped

now built sculpted fixed up and prepped

now built sculpted fixed up and prepped and it’s ready to be molded which we’re

and it’s ready to be molded which we’re

and it’s ready to be molded which we’re gonna show you how to do in our next

gonna show you how to do in our next

gonna show you how to do in our next video to recap our process we took some

video to recap our process we took some

video to recap our process we took some two inch rigid insulation foam and cut

two inch rigid insulation foam and cut

two inch rigid insulation foam and cut out six squares one foot by one foot

out six squares one foot by one foot

out six squares one foot by one foot using expanding canned foam we glued

using expanding canned foam we glued

using expanding canned foam we glued those six pieces together into a 1 foot

those six pieces together into a 1 foot

those six pieces together into a 1 foot cube we then carved it into the shape of

cube we then carved it into the shape of

cube we then carved it into the shape of our shell using a saw and some high grit

our shell using a saw and some high grit

our shell using a saw and some high grit sandpaper once we had the shape that we

sandpaper once we had the shape that we

sandpaper once we had the shape that we wanted carved out of it we painted on a

wanted carved out of it we painted on a

wanted carved out of it we painted on a protective layer of latex house paint

protective layer of latex house paint

protective layer of latex house paint and then you spackling to fill in any

and then you spackling to fill in any

and then you spackling to fill in any gaps or cracks in the foam and now it’s

gaps or cracks in the foam and now it’s

gaps or cracks in the foam and now it’s ready to be molded this is the exact

ready to be molded this is the exact

ready to be molded this is the exact same process that I used to make

same process that I used to make

same process that I used to make mariokart shells for the Devin

mariokart shells for the Devin

mariokart shells for the Devin Supertramp video here’s the foam shell

Supertramp video here’s the foam shell

Supertramp video here’s the foam shell from that build as a reminder you don’t

from that build as a reminder you don’t

from that build as a reminder you don’t have to use these techniques to make

have to use these techniques to make

have to use these techniques to make shells all sorts of shapes can be made

shells all sorts of shapes can be made

shells all sorts of shapes can be made this is just one fun example there you

this is just one fun example there you

this is just one fun example there you have it now you know a quick method of

have it now you know a quick method of

have it now you know a quick method of making custom designs of your favorite

making custom designs of your favorite

making custom designs of your favorite video and movie pieces thanks for

video and movie pieces thanks for

video and movie pieces thanks for joining us for this project today and we

joining us for this project today and we

joining us for this project today and we look forward to teaching you how to mold

look forward to teaching you how to mold

look forward to teaching you how to mold and cast your creation in the next video

and cast your creation in the next video

and cast your creation in the next video talk to you then there’s so much static

talk to you then there’s so much static

talk to you then there’s so much static electricity on the foam that I try and

electricity on the foam that I try and

electricity on the foam that I try and brush it off and then all of the foam

brush it off and then all of the foam

brush it off and then all of the foam just like comes flying back on it’s like

just like comes flying back on it’s like

just like comes flying back on it’s like a magic trick

a magic trick

a magic trick appearing foam dust

appearing foam dust

appearing foam dust [Music]

[Music]

[Music] well it’s everywhere oh my gosh that

well it’s everywhere oh my gosh that

well it’s everywhere oh my gosh that made it worse hey guys I hope you’re

made it worse hey guys I hope you’re

made it worse hey guys I hope you’re enjoying these new videos with Nate as

enjoying these new videos with Nate as

enjoying these new videos with Nate as much as I am he’s got some phenomenal

much as I am he’s got some phenomenal

much as I am he’s got some phenomenal talent when it comes to building and

talent when it comes to building and

talent when it comes to building and crafting and he really loves what he

crafting and he really loves what he

crafting and he really loves what he does

does

does give him some validation if you agree

give him some validation if you agree

give him some validation if you agree and I’ll see in the next video

”

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