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Casting Aluminium PokeBalls


what’s up guys we are casting metal

what’s up guys we are casting metal pokeballs today so this is a true story

pokeballs today so this is a true story

pokeballs today so this is a true story I was trying to find my mini metal

I was trying to find my mini metal

I was trying to find my mini metal foundry and it just disappeared I

foundry and it just disappeared I

foundry and it just disappeared I checked my side shed I checked on my

checked my side shed I checked on my

checked my side shed I checked on my workspace and it was gone

workspace and it was gone

workspace and it was gone I was about to make a new one and then

I was about to make a new one and then

I was about to make a new one and then last night it finally hit me you know

last night it finally hit me you know

last night it finally hit me you know what I did with it I stuck a plant in it

what I did with it I stuck a plant in it

what I did with it I stuck a plant in it and turn it back into a plant pot and I

and turn it back into a plant pot and I

and turn it back into a plant pot and I know that that was its original purpose

know that that was its original purpose

know that that was its original purpose and design but it’s kind of funny that I

and design but it’s kind of funny that I

and design but it’s kind of funny that I lost track of it

lost track of it

lost track of it ok so let’s jump right in you remember

ok so let’s jump right in you remember

ok so let’s jump right in you remember in the last video we took whacks

in the last video we took whacks

in the last video we took whacks pokeballs and we encapsulated them with

pokeballs and we encapsulated them with

pokeballs and we encapsulated them with plaster of Paris and then I baked those

plaster of Paris and then I baked those

plaster of Paris and then I baked those in the oven to melt the wax and leave a

in the oven to melt the wax and leave a

in the oven to melt the wax and leave a cavity where we could pour in molten

cavity where we could pour in molten

cavity where we could pour in molten aluminum so next item in business let’s

aluminum so next item in business let’s

aluminum so next item in business let’s get back to the stove pull out our

get back to the stove pull out our

get back to the stove pull out our plaster molds and see if we can cook up

plaster molds and see if we can cook up

plaster molds and see if we can cook up some molten aluminum today whoo these

some molten aluminum today whoo these

some molten aluminum today whoo these things are toasty warm and the cool

things are toasty warm and the cool

things are toasty warm and the cool thing is they’re completely hollow as

thing is they’re completely hollow as

thing is they’re completely hollow as well all the wax that was in there

well all the wax that was in there

well all the wax that was in there melted and dripped out upside down and I

melted and dripped out upside down and I

melted and dripped out upside down and I removed that wax and then let them cook

removed that wax and then let them cook

removed that wax and then let them cook overnight at about 325 degrees

overnight at about 325 degrees

overnight at about 325 degrees Fahrenheit so most of the moisture is

Fahrenheit so most of the moisture is

Fahrenheit so most of the moisture is cooked out now and these things are nice

cooked out now and these things are nice

cooked out now and these things are nice and warm which is really good but I do

and warm which is really good but I do

and warm which is really good but I do have a little bit of a concern though in

have a little bit of a concern though in

have a little bit of a concern though in a previous video I tried making a

a previous video I tried making a

a previous video I tried making a plaster mold of Han Solo and pouring in

plaster mold of Han Solo and pouring in

plaster mold of Han Solo and pouring in molten copper and the heat of the copper

molten copper and the heat of the copper

molten copper and the heat of the copper was enough to vaporize materials in the

was enough to vaporize materials in the

was enough to vaporize materials in the plaster which left bubbles and pock

plaster which left bubbles and pock

plaster which left bubbles and pock marks all over the final casting will it

marks all over the final casting will it

marks all over the final casting will it turn out with a reasonable result I have

turn out with a reasonable result I have

turn out with a reasonable result I have no idea this is purely experimental so

no idea this is purely experimental so

no idea this is purely experimental so you’re seeing this for the first time as

you’re seeing this for the first time as

you’re seeing this for the first time as I do and if any of you are experienced

I do and if any of you are experienced

I do and if any of you are experienced metal workers know the better way to do

metal workers know the better way to do

metal workers know the better way to do this then please let me know because I’m

this then please let me know because I’m

this then please let me know because I’m here for the experience in the education

here for the experience in the education

here for the experience in the education as well they’re really warm it’s

as well they’re really warm it’s

as well they’re really warm it’s actually starting to burn my hands so

actually starting to burn my hands so

actually starting to burn my hands so let’s go whip up a batch of molten

let’s go whip up a batch of molten

let’s go whip up a batch of molten aluminum pour these molds and see if

aluminum pour these molds and see if

aluminum pour these molds and see if they actually work

now this is a brand-new clay graphite

now this is a brand-new clay graphite crucible and technically you’re supposed

crucible and technically you’re supposed

crucible and technically you’re supposed to let it run through a cycle of warming

to let it run through a cycle of warming

to let it run through a cycle of warming up and cooling down or there’s a chance

up and cooling down or there’s a chance

up and cooling down or there’s a chance that it could split but I’m not really

that it could split but I’m not really

that it could split but I’m not really that patient so I’m just going to throw

that patient so I’m just going to throw

that patient so I’m just going to throw this thing in fire it up and hope that

this thing in fire it up and hope that

this thing in fire it up and hope that it survives okay so for aluminum scrap

it survives okay so for aluminum scrap

it survives okay so for aluminum scrap here I’ve got some of my mini metal

here I’ve got some of my mini metal

here I’ve got some of my mini metal biscuits I’ve also got this old aluminum

biscuits I’ve also got this old aluminum

biscuits I’ve also got this old aluminum master sword it was a little bit bent

master sword it was a little bit bent

master sword it was a little bit bent and wonky so we’re going to melt that

and wonky so we’re going to melt that

and wonky so we’re going to melt that back down and use it to make some

back down and use it to make some

back down and use it to make some pokeballs today right on time to fire it

pokeballs today right on time to fire it

pokeballs today right on time to fire it up

[Music]

[Music] so I just got this out of the oven it’s

so I just got this out of the oven it’s

so I just got this out of the oven it’s extremely hot but I’m still expecting

extremely hot but I’m still expecting

extremely hot but I’m still expecting the molten metal will probably crack the

the molten metal will probably crack the

the molten metal will probably crack the plaster it’s just what it does but it’s

plaster it’s just what it does but it’s

plaster it’s just what it does but it’s completely cleaned out now let’s set

completely cleaned out now let’s set

completely cleaned out now let’s set this thing down and pour some metal in

this thing down and pour some metal in

this thing down and pour some metal in okay this thing is molten I don’t want

okay this thing is molten I don’t want

okay this thing is molten I don’t want to spill it that would be very very bad

[Applause]

[Applause] [Music]

it’s still lighting on fire

it’s still lighting on fire now that plaster is still burning I was

now that plaster is still burning I was

now that plaster is still burning I was wondering if it was going to do that so

wondering if it was going to do that so

wondering if it was going to do that so I’m wondering if that’s going to cause

I’m wondering if that’s going to cause

I’m wondering if that’s going to cause imperfections to the metal I’m hoping

imperfections to the metal I’m hoping

imperfections to the metal I’m hoping that has a chance to settle down before

that has a chance to settle down before

that has a chance to settle down before that cures maybe we can get a little bit

that cures maybe we can get a little bit

that cures maybe we can get a little bit more in there that’s a pretty good pour

more in there that’s a pretty good pour

more in there that’s a pretty good pour I have to say I’m pretty impressed with

I have to say I’m pretty impressed with

I have to say I’m pretty impressed with myself for not spilling even though I

myself for not spilling even though I

myself for not spilling even though I cook these things overnight at 350

cook these things overnight at 350

cook these things overnight at 350 degrees you can see the plaster still

degrees you can see the plaster still

degrees you can see the plaster still releasing flammable gases so I obviously

releasing flammable gases so I obviously

releasing flammable gases so I obviously didn’t cook it all off and we’re getting

didn’t cook it all off and we’re getting

didn’t cook it all off and we’re getting a nice big crack here as the metal

a nice big crack here as the metal

a nice big crack here as the metal starts to cool but I do have my fingers

starts to cool but I do have my fingers

starts to cool but I do have my fingers crossed I’m hopeful that we’re going to

crossed I’m hopeful that we’re going to

crossed I’m hopeful that we’re going to get something good here you had a crack

get something good here you had a crack

get something good here you had a crack down the side of my crucible so we’re

down the side of my crucible so we’re

down the side of my crucible so we’re gonna have to do this quickly

[Music]

[Music] [Applause]

[Applause]

[Applause] [Music]

[Music]

[Music] oh no I’m out of aluminum no that’s not

oh no I’m out of aluminum no that’s not

oh no I’m out of aluminum no that’s not good you got to be kidding me

good you got to be kidding me

good you got to be kidding me there’s 40 bucks down the drain we’re

there’s 40 bucks down the drain we’re

there’s 40 bucks down the drain we’re just going to salvage as much of this as

just going to salvage as much of this as

just going to salvage as much of this as we can

another cool design of the mini metal

another cool design of the mini metal foundry I should have done that earlier

foundry I should have done that earlier

foundry I should have done that earlier though that thing is cooled down too

though that thing is cooled down too

though that thing is cooled down too long I think we lost most of it

long I think we lost most of it

long I think we lost most of it okay so update guys this is why you

okay so update guys this is why you

okay so update guys this is why you follow directions the crucible maker

follow directions the crucible maker

follow directions the crucible maker told me I needed to warm it up and cool

told me I needed to warm it up and cool

told me I needed to warm it up and cool it down or it may crack I was expecting

it down or it may crack I was expecting

it down or it may crack I was expecting some little cracks I wasn’t expecting it

some little cracks I wasn’t expecting it

some little cracks I wasn’t expecting it to break in half holy heck and that may

to break in half holy heck and that may

to break in half holy heck and that may have cost us one of my pokeball castings

have cost us one of my pokeball castings

have cost us one of my pokeball castings so check it out guys we’ve let these

so check it out guys we’ve let these

so check it out guys we’ve let these things sit for about an hour they should

things sit for about an hour they should

things sit for about an hour they should be nice and cold now and you can see the

be nice and cold now and you can see the

be nice and cold now and you can see the plasters stopped burning it’s left a

plasters stopped burning it’s left a

plasters stopped burning it’s left a nice black residue everywhere and

nice black residue everywhere and

nice black residue everywhere and surprisingly this metal is actually very

surprisingly this metal is actually very

surprisingly this metal is actually very warm to the touch not so much down here

warm to the touch not so much down here

warm to the touch not so much down here but up here is still really warm

but up here is still really warm

but up here is still really warm unfortunately I cracked my crucible and

unfortunately I cracked my crucible and

unfortunately I cracked my crucible and lost half of the aluminum before I could

lost half of the aluminum before I could

lost half of the aluminum before I could get this poured I think the mold is full

get this poured I think the mold is full

get this poured I think the mold is full but I actually not sure what to expect I

but I actually not sure what to expect I

but I actually not sure what to expect I am curious to get inside this and see

am curious to get inside this and see

am curious to get inside this and see how it turned out so let’s take these

how it turned out so let’s take these

how it turned out so let’s take these bad boys back inside grab a hammer smash

bad boys back inside grab a hammer smash

bad boys back inside grab a hammer smash them open see what we got it took so

them open see what we got it took so

them open see what we got it took so much work to make these plaster molds

much work to make these plaster molds

much work to make these plaster molds and now we have to smash them open they

and now we have to smash them open they

and now we have to smash them open they are one-time use you only get one shot

are one-time use you only get one shot

are one-time use you only get one shot so you’re seeing this for the first time

so you’re seeing this for the first time

so you’re seeing this for the first time as I do this thing filled up completely

as I do this thing filled up completely

as I do this thing filled up completely with aluminum the only way to get our

with aluminum the only way to get our

with aluminum the only way to get our metal mold out now is to smash it with a

metal mold out now is to smash it with a

metal mold out now is to smash it with a hammer let’s get to it

hammer let’s get to it

hammer let’s get to it one shot and check that out oh my

one shot and check that out oh my

one shot and check that out oh my goodness you know what that kind of

goodness you know what that kind of

goodness you know what that kind of worked out the first thing I notice is

worked out the first thing I notice is

worked out the first thing I notice is the cracks and crevices are all filled

the cracks and crevices are all filled

the cracks and crevices are all filled up with sand and plaster but I’m

up with sand and plaster but I’m

up with sand and plaster but I’m thinking if we just took something like

thinking if we just took something like

thinking if we just took something like a screwdriver we could probably chisel

a screwdriver we could probably chisel

a screwdriver we could probably chisel those out even after an hour and a half

those out even after an hour and a half

those out even after an hour and a half to two hours of cooling down this thing

to two hours of cooling down this thing

to two hours of cooling down this thing is still ridiculously hot oh and just as

is still ridiculously hot oh and just as

is still ridiculously hot oh and just as a point of interest there’s that little

a point of interest there’s that little

a point of interest there’s that little point on my hand where the liquid

point on my hand where the liquid

point on my hand where the liquid nitrogen burned me two weeks ago just

nitrogen burned me two weeks ago just

nitrogen burned me two weeks ago just randomly out of nowhere it started

randomly out of nowhere it started

randomly out of nowhere it started blistering this thing seems to be in

blistering this thing seems to be in

blistering this thing seems to be in pretty good condition there was a little

pretty good condition there was a little

pretty good condition there was a little bit of shrinkage here apparently when

bit of shrinkage here apparently when

bit of shrinkage here apparently when the aluminum cooled down so we don’t

the aluminum cooled down so we don’t

the aluminum cooled down so we don’t have a perfect sphere unfortunately but

have a perfect sphere unfortunately but

have a perfect sphere unfortunately but the rest of it looks to be in pretty

the rest of it looks to be in pretty

the rest of it looks to be in pretty good shape

good shape

good shape we got one solid pokeball now I am

we got one solid pokeball now I am

we got one solid pokeball now I am excited to see the second mold here

excited to see the second mold here

excited to see the second mold here either we have a solid pokeball

either we have a solid pokeball

either we have a solid pokeball all or we have two halves that are

all or we have two halves that are

all or we have two halves that are joined together but did they fuse

joined together but did they fuse

joined together but did they fuse together or will they fall apart I guess

together or will they fall apart I guess

together or will they fall apart I guess it’s time to find out sweet look at that

it’s time to find out sweet look at that

it’s time to find out sweet look at that it almost looks like the Technodrome if

it almost looks like the Technodrome if

it almost looks like the Technodrome if you’re a ninja turtle fan from the 80s

you’re a ninja turtle fan from the 80s

you’re a ninja turtle fan from the 80s you got like the eye on the Technodrome

you got like the eye on the Technodrome

you got like the eye on the Technodrome there this stuff is so brittle I could

there this stuff is so brittle I could

there this stuff is so brittle I could probably just pull it apart with my

probably just pull it apart with my

probably just pull it apart with my hands look at that so what did we get

hands look at that so what did we get

hands look at that so what did we get here so far it’s actually looking pretty

here so far it’s actually looking pretty

here so far it’s actually looking pretty good every sphere we cast we get air

good every sphere we cast we get air

good every sphere we cast we get air bubbles trapped in the top I’m not sure

bubbles trapped in the top I’m not sure

bubbles trapped in the top I’m not sure how to avoid that so you can actually

how to avoid that so you can actually

how to avoid that so you can actually see the seam where the two metals joined

see the seam where the two metals joined

see the seam where the two metals joined together this first pour went up to here

together this first pour went up to here

together this first pour went up to here and then the second pour actually join

and then the second pour actually join

and then the second pour actually join in there let’s see if we can get these

in there let’s see if we can get these

in there let’s see if we can get these things cleaned up a little bit shall we

things cleaned up a little bit shall we

things cleaned up a little bit shall we there we go I’m going to use a little

there we go I’m going to use a little

there we go I’m going to use a little wire brush here oh yeah look at the way

wire brush here oh yeah look at the way

wire brush here oh yeah look at the way that just falls away that actually looks

that just falls away that actually looks

that just falls away that actually looks pretty sweet these things might clean up

pretty sweet these things might clean up

pretty sweet these things might clean up relatively nice whoo I’m starting to see

relatively nice whoo I’m starting to see

relatively nice whoo I’m starting to see potential here guys so here’s the

potential here guys so here’s the

potential here guys so here’s the difference after 30 seconds of a wire

difference after 30 seconds of a wire

difference after 30 seconds of a wire brush it’s already pretty dramatic it

brush it’s already pretty dramatic it

brush it’s already pretty dramatic it looks like it turned out great I kind of

looks like it turned out great I kind of

looks like it turned out great I kind of like that dirty look to it though it

like that dirty look to it though it

like that dirty look to it though it could just cut off the base rounded up a

could just cut off the base rounded up a

could just cut off the base rounded up a little bit have ourselves a cool little

little bit have ourselves a cool little

little bit have ourselves a cool little paperweight solid metal pokéballs

paperweight solid metal pokéballs

paperweight solid metal pokéballs that’s awesome

that’s awesome

that’s awesome so there you have it guys I’m actually

so there you have it guys I’m actually

so there you have it guys I’m actually super surprised that casting and plaster

super surprised that casting and plaster

super surprised that casting and plaster is actually a viable option and I think

is actually a viable option and I think

is actually a viable option and I think if we were to take our silicone molds

if we were to take our silicone molds

if we were to take our silicone molds and our wax sculptures and make them a

and our wax sculptures and make them a

and our wax sculptures and make them a little bit more perfect I think those

little bit more perfect I think those

little bit more perfect I think those results would show up on our end product

results would show up on our end product

results would show up on our end product as well what do you want to see me cast

as well what do you want to see me cast

as well what do you want to see me cast next put your comments and suggestions

next put your comments and suggestions

next put your comments and suggestions down below maybe I’ll pick one of them

down below maybe I’ll pick one of them

down below maybe I’ll pick one of them and put it to the test in the future

and put it to the test in the future

and put it to the test in the future video thanks for joining me for this

video thanks for joining me for this

video thanks for joining me for this series of experiments it has been

series of experiments it has been

series of experiments it has been awesome hanging out with you and I will

awesome hanging out with you and I will

awesome hanging out with you and I will see you in the next video I’ll talk to

see you in the next video I’ll talk to

see you in the next video I’ll talk to you that cool the world’s first gummy

you that cool the world’s first gummy

you that cool the world’s first gummy pokeball

[Music]

[Music] you

you

you [Music]

”

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