
for this video I’m going to show you how to convert something made of styrofoam
to convert something made of styrofoam
to convert something made of styrofoam into something made of solid aluminum
into something made of solid aluminum
into something made of solid aluminum using commonplace and and a little bit
using commonplace and and a little bit
using commonplace and and a little bit of magic start with some foam board from
of magic start with some foam board from
of magic start with some foam board from the dollar store and peel the paper
the dollar store and peel the paper
the dollar store and peel the paper layers off the top and the bottom
layers off the top and the bottom
layers off the top and the bottom now draw or print a picture of whatever
now draw or print a picture of whatever
now draw or print a picture of whatever it is you want to make and use your
it is you want to make and use your
it is you want to make and use your pictures as a guide to cut the foam
pictures as a guide to cut the foam
pictures as a guide to cut the foam board and individual pieces I cut and
board and individual pieces I cut and
board and individual pieces I cut and glued my pieces together to make an
glued my pieces together to make an
glued my pieces together to make an awesome looking Styrofoam pistol it
awesome looking Styrofoam pistol it
awesome looking Styrofoam pistol it looks pretty cool like this but to turn
looks pretty cool like this but to turn
looks pretty cool like this but to turn the styrofoam into metal we’re gonna
the styrofoam into metal we’re gonna
the styrofoam into metal we’re gonna need some place and we’ll also need to
need some place and we’ll also need to
need some place and we’ll also need to fire up the mini metal foundry we built
fire up the mini metal foundry we built
fire up the mini metal foundry we built in the previous project and start
in the previous project and start
in the previous project and start liquefying a few of the metal biscuits
liquefying a few of the metal biscuits
liquefying a few of the metal biscuits we made from recycling soda cans without
we made from recycling soda cans without
we made from recycling soda cans without warming up let’s go ahead and pour a bit
warming up let’s go ahead and pour a bit
warming up let’s go ahead and pour a bit of sand into a five-gallon bucket until
of sand into a five-gallon bucket until
of sand into a five-gallon bucket until it’s at least two to three inches deep
it’s at least two to three inches deep
it’s at least two to three inches deep now take your styrofoam creation and
now take your styrofoam creation and
now take your styrofoam creation and glue a thick foam riser somewhere on the
glue a thick foam riser somewhere on the
glue a thick foam riser somewhere on the side then push the whole thing into the
side then push the whole thing into the
side then push the whole thing into the sand so it stands upright if we sprinkle
sand so it stands upright if we sprinkle
sand so it stands upright if we sprinkle a bunch more sander on the styrofoam
a bunch more sander on the styrofoam
a bunch more sander on the styrofoam mold it should hold it firmly in place
mold it should hold it firmly in place
mold it should hold it firmly in place and as you’re adding the sand make sure
and as you’re adding the sand make sure
and as you’re adding the sand make sure the foam riser is poking up out of the
the foam riser is poking up out of the
the foam riser is poking up out of the center that’s really important now when
center that’s really important now when
center that’s really important now when the sand covers everything completely
the sand covers everything completely
the sand covers everything completely give the bucket a little shake to level
give the bucket a little shake to level
give the bucket a little shake to level it out and fill any gaps around the
it out and fill any gaps around the
it out and fill any gaps around the styrofoam underneath it’s a good idea to
styrofoam underneath it’s a good idea to
styrofoam underneath it’s a good idea to have a little spray bottle handy so you
have a little spray bottle handy so you
have a little spray bottle handy so you can spritz some water and moisten the
can spritz some water and moisten the
can spritz some water and moisten the top layer of the sand this way you’ll be
top layer of the sand this way you’ll be
top layer of the sand this way you’ll be able to build a volcano around the foam
able to build a volcano around the foam
able to build a volcano around the foam riser to act as a funnel leading down to
riser to act as a funnel leading down to
riser to act as a funnel leading down to the styrofoam now here’s where the magic
the styrofoam now here’s where the magic
the styrofoam now here’s where the magic begins to happen when we pour molten
begins to happen when we pour molten
begins to happen when we pour molten aluminum into the makeshift funnel the
aluminum into the makeshift funnel the
aluminum into the makeshift funnel the foam at the bottom vaporizes in an
foam at the bottom vaporizes in an
foam at the bottom vaporizes in an instant and the liquid aluminum rushes
instant and the liquid aluminum rushes
instant and the liquid aluminum rushes in to take its place you can see it all
in to take its place you can see it all
in to take its place you can see it all happens very quickly so be sure you’re
happens very quickly so be sure you’re
happens very quickly so be sure you’re pouring fast enough to keep the funnel
pouring fast enough to keep the funnel
pouring fast enough to keep the funnel full but slow enough to stop when it’s
full but slow enough to stop when it’s
full but slow enough to stop when it’s done let everything cool for around ten
done let everything cool for around ten
done let everything cool for around ten minutes and the metal should be hard
minutes and the metal should be hard
minutes and the metal should be hard enough to grip onto with a pair of
enough to grip onto with a pair of
enough to grip onto with a pair of pliers so pull it up out of the sand and
pliers so pull it up out of the sand and
pliers so pull it up out of the sand and you’ll see your styrofoam creation is
you’ll see your styrofoam creation is
you’ll see your styrofoam creation is just transformed into solid aluminum
just transformed into solid aluminum
just transformed into solid aluminum almost like magic if you want to make it
almost like magic if you want to make it
almost like magic if you want to make it look nicer you can clean up the rough
look nicer you can clean up the rough
look nicer you can clean up the rough edges with a file and some sandpaper and
edges with a file and some sandpaper and
edges with a file and some sandpaper and that’s how simple it is to make anything
that’s how simple it is to make anything
that’s how simple it is to make anything you can think of into solid metal by the
you can think of into solid metal by the
you can think of into solid metal by the way this also works with housing
way this also works with housing
way this also works with housing installation as well I put a pink foam
installation as well I put a pink foam
installation as well I put a pink foam sword into the sand and ten minutes
sword into the sand and ten minutes
sword into the sand and ten minutes later pulled out an identical copy cast
later pulled out an identical copy cast
later pulled out an identical copy cast in solid aluminum well that’s it for now
in solid aluminum well that’s it for now
in solid aluminum well that’s it for now if you liked this video perhaps you’ll
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